Φ20–Φ110 mm HDPE Pipe Extrusion Line by QTech-Machinery

Introduction

This video presents a complete Φ20–Φ110 mm HDPE pipe extrusion line supplied by QTech-Machinery for PE100 water supply pipe production. The line is designed for stable extrusion, accurate pipe sizing, efficient cooling, flexible cutting, and both coiled and straight pipe collection.

For buyers looking for an HDPE pipe extrusion line manufacturer in China, this video provides a practical view of how a complete PE pipe production line works from raw material feeding to finished pipe handling.

Project Overview

The customer required a medium-capacity HDPE pipe production line for manufacturing small and medium-diameter PE water pipes. QTech-Machinery designed a complete solution based on the customer’s pipe range, material type, output target, color stripe requirement, and downstream collection needs.

Project Information

Customer Requirement

The customer needed a reliable PE pipe making machine that could produce different pipe sizes with stable quality and practical operation.

Main Requirements

Solution Provided by QTech-Machinery

QTech-Machinery supplied a complete line based on an SJ75/33 single-screw extruder, matched with automatic feeding, drying, gravimetric metering, color stripe co-extrusion, pipe die, vacuum calibration, spray cooling, servo haul-off, combined cutting, winding, and stacking.

Solution Summary

Video Section 1: Material Feeding

The production starts with automatic material feeding. HDPE granules are transferred by the vacuum loader into the drying and feeding section. This reduces manual labor and helps keep the extrusion process continuous.

Feeding Section Benefits

Video Section 2: SJ75/33 Main Extruder

The SJ75/33 single-screw extruder is the core of this HDPE pipe extrusion line. It processes PE100 material and provides stable melt output for pipe production.

Main Extruder Data

Extruder Value

The extruder helps ensure stable plasticizing, continuous output, smooth pipe surface, and reliable long-term production. It is suitable for customers who need a medium-output HDPE pipe extrusion machine for water pipe manufacturing.

Video Section 3: Gravimetric Metering

The gravimetric system monitors raw material feeding and helps control pipe meter weight. This is important because raw material cost is a major part of HDPE pipe production.

Gravimetric Benefits

Video Section 4: Color Stripe Co-Extrusion

The line includes an SJ25/25 color stripe co-extruder. It adds four color stripes on the black HDPE pipe surface for pipe identification.

Co-Extruder Information

Color stripes help users identify pipe application and make the finished pipe more suitable for water supply markets.

Video Section 5: Pipe Die and Sizing Sleeves

The pipe die forms the molten HDPE into the required pipe shape. The die system is designed for Φ20–Φ110 mm pipe production.

Die Configuration

A well-designed die head supports uniform melt flow, better pipe appearance, and more stable wall thickness.

Video Section 6: Vacuum Calibration Tank

After extrusion, the pipe enters a 9-meter vacuum calibration tank. This section controls pipe outer diameter, roundness, and initial cooling.

Vacuum Tank Data

The vacuum tank is critical for pipe dimensional accuracy and helps prevent ovality or diameter fluctuation.

Video Section 7: Spray Cooling Tanks

The pipe then passes through two 6-meter spray cooling tanks. These tanks provide further cooling before haul-off and cutting.

Cooling Layout

Sufficient cooling helps prevent pipe deformation during pulling, cutting, or winding.

Video Section 8: Servo Haul-Off

The line uses a three-caterpillar servo haul-off with strong and stable pulling force.

Haul-Off Data

Stable haul-off speed helps maintain pipe wall thickness and line synchronization.

Video Section 9: Combined Cutting System

The cutting system combines fly-knife cutting and chipless cutting, giving the customer more flexibility for different pipe sizes and product requirements.

Cutting Options

The cutter works together with the haul-off system to keep pipe length and cutting quality stable.

Video Section 10: Winding and Stacking

The production line supports both coiled pipe and straight pipe collection.

Collection Method

This flexible downstream design helps the customer serve different market demands, including irrigation pipes, water supply pipes, and straight pipe orders.

Electrical Control System

The electrical system uses reliable components for stable operation and easier control.

Control Configuration

The operator can adjust production parameters through the touchscreen, making the line easier to manage and maintain.

Complete Production Flow

Key Advantages of This Line

Recommended Applications

The pipes produced by this line can be used in different markets.

Buyer Checklist Before Inquiry

Before requesting a quotation from QTech-Machinery, buyers can prepare the following information:

Conclusion

This video introduces a complete Φ20–Φ110 mm HDPE pipe extrusion line supplied by QTech-Machinery for PE100 water supply pipe production. The line combines automatic feeding, SJ75/33 extrusion, gravimetric control, color stripe co-extrusion, vacuum calibration, spray cooling, servo haul-off, combined cutting, winding, and straight pipe stacking.

With a pipe range of Φ20–Φ110 mm, output of 200–250 kg/h, and support for both coiled and straight pipes, this project provides a practical reference for customers searching for a reliable HDPE pipe extrusion line manufacturer in China.

Contact QTech-Machinery to get a customized HDPE pipe production line proposal based on your pipe size, SDR, raw material, output, voltage, and workshop layout.