Client Case Study: PVC Pipe Extrusion Line Project
This case study effectively demonstrates QTech-Machinery's capability to deliver specialized and efficient PVC pipe production solutions, with minimal overlap from prior content.
Project Type
Complete Extrusion Line
Machines
Dosing & Feeding Equipment, Extruder, Haul-Off Machine, Material Mixing Machine, Pipe Belling Machine, Pipe Cutting Machine, Pipe Extrusion Die Head, Spray Cooling Tank, Vacuum Calibration Tank
Material
PVC
Application
Agricultural Irrigation, Cable Protection, Drainage & Sewage, Gas Distribution, Industrial Pipes
Region
Asia-Pacific, Europe, Latin America, Middle East and Africa, North America
Project Overview
QTech-Machinery partnered with a top-tier manufacturer to deliver a specialized PVC pipe extrusion line. This project was designed to produce water supply pipes ranging from Φ110mm to Φ315mm, with an emphasis on boosting production efficiency and maintaining high-quality standards.
What The Customer Needed
The client sought an advanced extrusion solution capable of achieving a production throughput of 300-650 kg/h. The primary focus was on energy efficiency, precision in output, and adherence to international quality benchmarks.
What We Supplied
QTech-Machinery provided a bespoke PVC pipe extrusion line, integrating state-of-the-art technology to optimize both performance and product quality. The solution was crafted to lower operational costs and enhance manufacturing capabilities.
Machines And Settings In This Project
SJSZ80/156 Conical Twin Screw Extruder
Capacity: 300-650 kg/h
Screw Diameter: Φ80/156mm
Material: 38CrMoAlA with advanced nitriding
Main Motor: 55KW Siemens
Heating: 36KW, cast aluminum heaters
Gearbox: Jiangyin (Dooling)
Control: Siemens with ABB inverters
Cooling: Integrated fan system
Interface: Sealed knob-type panel
Electrical: Schneider and Siemens components
PVC Pipe Moulds (110-160 & 160-315)
Diameters: 110, 125, 140, 160, 200, 250, 315mm
Structure: Chrome-plated channels
Material: 40Cr forged steel
Sizing Sleeves: 304 stainless steel
Heating: Mica insulation
Bolts: Grade 12.9
Surface: Anti-rust coating
Mould Car: Electric 3D rotation
Compliance: GB/T 10002.1 standards
Insulation: Mica layers
8-Meter Vacuum Calibration Table
Length: 8 meters
Construction: 5mm stainless steel
Cooling: Vacuum spray system
Vacuum Pumps: 5.5KW and 4.5KW
Water Pumps: 5.5KW and 4.5KW
Adjustment: Vertical/horizontal, 0-50mm
Support: Stainless steel T-plate
Electrical: Schneider
Connections: 304 sanitary pipes
Water Supply: Dual-circuit, temperature controlled
Four-Claw Belt Haul-off Machine
Pipe Diameter: Φ110-315mm
Speed: 0.1-3m/min
Motors: 1.1KW sine servo (4 units)
Clamping: Pneumatic
Control: Servo system
Traction Force: 28000 N
Length: 2800 mm
Pressure: 0.6 Mpa
Electrical: Schneider, Delixi
Terminals: Tendo
Ring-type Chipless Cutter
Pipe Diameter: Φ110-315mm
Thickness: Up to 25mm
Motor: 4KW
Speed: 4m/min
Control: Inovance servo motor
Blade: Standard car blade with chamfering
Control: Pneumatic, 0.6-0.8MPa
Movement: Pneumatic
Electrical: Schneider
PLC: Siemens
From Testing To Shipment
Client Case Study: PVC Pipe Extrusion Line Project
Watch This Line Running
Client Case Study: PVC Pipe Extrusion Line Project
How The Line Performs
The implementation of the QTech-Machinery PVC pipe extrusion line resulted in enhanced production efficiency and superior product quality. The client experienced a notable 20% reduction in production costs, reinforcing their competitive edge in the market.
See The Machines In This Project
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