capillary production line
Qinxiang
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1 | Raw Material Selection |
The process begins with the selection of appropriate raw materials, typically metals such as stainless steel, copper, or aluminum, depending on the application requirements. |
2 | Tube Drawing |
The raw material is drawn through a series of dies to reduce its diameter and increase its length. This process is known as tube drawing and can be done either by dry drawing or wet drawing, depending on the desired surface finish and dimensional accuracy. |
3 | Annealing |
After drawing, the tubes may undergo an annealing process to relieve internal stresses and improve ductility. This step is crucial for maintaining the integrity of the tubes during further processing. |
4 | Sizing and Shaping |
The tubes are then sized and shaped to the exact specifications required. This may involve additional drawing, sinking, or pilgering processes to achieve the precise diameter and wall thickness. |
5 | Cutting |
Once the tubes are sized correctly, they are cut to the desired lengths using precision cutting tools. |
6 | Cleaning |
The tubes are thoroughly cleaned to remove any lubricants, debris, or contaminants that may have accumulated during the manufacturing process. This step is critical for applications where cleanliness and purity are essential. |
7 | Inspection |
The capillary tubes are inspected for defects such as cracks, leaks, or dimensional inaccuracies. This can be done using visual inspection, automated optical inspection systems, or other non-destructive testing methods. |
8 | Packaging |
After passing inspection, the capillary tubes are packaged to protect them from damage and contamination during transportation and storage. |
9 | Quality Control |
Throughout the production line, quality control measures are in place to ensure that the capillary tubes meet the required specifications and standards. |
1 | Raw Material Selection |
The process begins with the selection of appropriate raw materials, typically metals such as stainless steel, copper, or aluminum, depending on the application requirements. |
2 | Tube Drawing |
The raw material is drawn through a series of dies to reduce its diameter and increase its length. This process is known as tube drawing and can be done either by dry drawing or wet drawing, depending on the desired surface finish and dimensional accuracy. |
3 | Annealing |
After drawing, the tubes may undergo an annealing process to relieve internal stresses and improve ductility. This step is crucial for maintaining the integrity of the tubes during further processing. |
4 | Sizing and Shaping |
The tubes are then sized and shaped to the exact specifications required. This may involve additional drawing, sinking, or pilgering processes to achieve the precise diameter and wall thickness. |
5 | Cutting |
Once the tubes are sized correctly, they are cut to the desired lengths using precision cutting tools. |
6 | Cleaning |
The tubes are thoroughly cleaned to remove any lubricants, debris, or contaminants that may have accumulated during the manufacturing process. This step is critical for applications where cleanliness and purity are essential. |
7 | Inspection |
The capillary tubes are inspected for defects such as cracks, leaks, or dimensional inaccuracies. This can be done using visual inspection, automated optical inspection systems, or other non-destructive testing methods. |
8 | Packaging |
After passing inspection, the capillary tubes are packaged to protect them from damage and contamination during transportation and storage. |
9 | Quality Control |
Throughout the production line, quality control measures are in place to ensure that the capillary tubes meet the required specifications and standards. |