Plastic PP PE PETG Catheter Pipe Traction-cutting Machine Servo Belt Traction Knife Cutting Machine

Servo motor Plastic PP PE PETG Pipe Haul-off Cutting Machine

The servo Haul-off Cutting Machine is an efficient device that integrates traction and cutting functions, especially for applications where precise control of material transfer and cutting is required.

Model:
servo Haul-off Cutting Machine
Brand:
Qinxiang

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Product Description

▏Product Introduction

▏Technical Parameters

Traction frame making	60×80mm square tube
Length of traction	1800mm
Traction speed regulation	Servo control
Power of traction servo motor	1.1Kw servo motor
Power of cutting servo motor	1.5Kw servo motor
Lifting mode	Hand wheel lifting

▏Main Details

▏Product Photos

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▏Product Advantage

A Servo Haul-Off Cutting Machine is an advanced, high-precision piece of equipment used in the extrusion process to pull, cut, and accurately control the length of extruded products. This machine combines the functions of hauling off the extruded material (e.g., plastic, rubber, cable, etc.) at a constant speed with precise cutting for a range of applications in industries such as plastics, rubber, cable manufacturing, and other continuous extrusion processes.

What sets a servo haul-off cutting machine apart from traditional haul-off systems is the integration of servo motor technology. Servo motors provide highly accurate, responsive control over both speed and position, ensuring that the extruded material is pulled with the right tension, at the correct speed, and is cut into precise lengths according to production specifications.

Key Features of a Servo Haul-Off Cutting Machine:

1. Servo Motor Control: The machine uses servo motors to control both the pulling speed (haul-off) and cutting motion. The servo motor allows for precise adjustments to speed, ensuring a constant, consistent pull on the extruded material without distortion or stretching.

2. Precise Length Control: Servo-driven systems allow for highly accurate length control for cutting, which is critical when producing products that need to be cut to specific lengths (e.g., plastic profiles, pipes, cables, etc.).

3. Adjustable Speed: The haul-off machine is equipped with a speed control system that enables adjustments based on the type of material being extruded and the requirements of the process. This allows for fine-tuning to match the extrusion rate and maintain consistent product quality.

4. Integrated Cutting Mechanism: The servo haul-off cutting machine is typically equipped with a cutting system that can operate in synchronization with the pulling process. Common cutting methods include rotary cutting, guillotine cutting, or blade cutting, and the machine ensures that each cut is made at the right time with the correct length.

5. Synchronization of Haul-Off and Cutting: The servo motor controls the synchronization between the haul-off and cutting action, ensuring that the product is consistently pulled and cut without any issues, such as material misalignment or length discrepancies.

6. Flexibility in Length Settings: The machine allows operators to easily set and adjust the cutting length, making it suitable for different product specifications and production runs. Whether you need a few meters of material or precise small-length cuts, the servo system can handle it.

7. Minimal Stretching and Distortion: The precise control of both speed and tension from the servo motors prevents excessive stretching or deformation of the material during the haul-off and cutting process, ensuring the final product maintains its dimensions and quality.

8. User-Friendly Control Panel: The control panel on a servo haul-off cutting machine often includes a touchscreen interface for easy setting adjustments, monitoring of parameters (such as speed, tension, and cutting length), and real-time feedback during operation.

Components of a Servo Haul-Off Cutting Machine:

1. Servo Motors: These are the heart of the machine, providing precise control over both the pulling speed (haul-off) and cutting actions.

2. Haul-Off Belts or Rollers: The belts or rollers grip and pull the extruded material at a controlled speed. These components are typically made of high-durability materials like rubber or polyurethane to handle a wide range of materials.

3. Cutting Mechanism: The cutting mechanism, which may be rotary, guillotine, or blade-based, ensures that the material is cut into precise lengths based on the operator’s settings. This system is synchronized with the servo motor for accurate cuts.

4. Control System: This system allows operators to monitor and adjust various parameters such as cutting length, pulling speed, tension, and synchronization, ensuring optimal performance.

5. Cooling or Water Bath (Optional): Depending on the material being processed, the haul-off cutting machine may be integrated with a cooling system to help solidify the extruded product after it leaves the die.

6. Guiding Rollers: These help to align the extruded material and guide it smoothly through the machine without any misalignment or twisting.

7. Frame and Base: A sturdy frame and base support the entire machine, ensuring that it remains stable during operation and can handle the required loads.

Applications:

• Plastic Profile Extrusion: Used in the production of plastic profiles, where precise length cuts are required for windows, doors, and other construction applications.

• Wire and Cable Manufacturing: In the extrusion of insulated cables or wires, where consistent lengths of cable are required for packaging or further processing.

• Pipe Manufacturing: Servo haul-off cutting machines are often used in pipe extrusion lines, ensuring accurate cuts of plastic, PVC, or other pipes to required lengths.

• Film and Sheet Production: For continuous film or sheet extrusion, where accurate cutting to desired lengths is crucial for packaging, transportation, or further processing.

• Rubber or Silicone Products: Used in the production of rubber profiles or silicone products that need to be pulled and cut to specific lengths for various industrial applications.

Advantages:

1. High Precision: The use of servo motors ensures extremely precise control over the pulling speed and cutting length, which is critical for industries requiring tight tolerances and uniform products.

2. Reduced Material Waste: The accurate synchronization of pulling and cutting reduces material waste by ensuring that each cut is accurate and that the product is properly tensioned.

3. Improved Productivity: Servo motor-driven systems allow for faster and more efficient operation, with the ability to quickly adjust settings for different lengths, improving overall production speed.

4. Enhanced Quality: The consistent speed control and accurate cutting ensure that the extruded products meet high-quality standards, with uniform dimensions and minimal defects.

5. Flexibility: The machine is highly flexible, suitable for various materials and capable of producing products in a wide range of lengths and diameters, depending on the application.

6. Automation: With automation features such as real-time adjustments and easy-to-use control panels, the servo haul-off cutting machine minimizes human intervention, leading to increased efficiency and reduced labor costs.

The Servo Haul-Off Cutting Machine is a state-of-the-art solution for extrusion lines where precision, efficiency, and quality control are paramount. By utilizing servo motor technology, it provides exact control over the pulling and cutting processes, ensuring consistent product quality, minimizing waste, and enhancing productivity. It is ideal for a wide range of industries that require precise length cutting of extruded materials, including plastics, cables, pipes, rubber, and films. With its flexibility, high precision, and advanced control features, the servo haul-off cutting machine plays a key role in optimizing modern extrusion production lines.

▏Product Advantage

1	High-precision control
	The servo system provides high-resolution position feedback and closed-loop control to ensure accurate haul-off and cutting operation, which greatly improves the processing accuracy of the product.

2	High dynamic response
	the servo system has fast response ability and accurate position control, which can maintain stability even in the state of high-speed motion and improve production efficiency.

3	Integrated design
	Haul-off and cutting functions are integrated in one device, reducing the connection and conversion links between devices, simplifying the operation process and improving work efficiency.

4	Good synchronization performance
	the haul-off and cutting process are carried out simultaneously, ensuring the continuity and stability of material transmission and cutting, and avoiding the loss and error of materials in the transmission process.

5	Space saving
	Due to the integrated design, the servo haul-off cutting machine occupies relatively small space, which is suitable for various production environments, especially for production lines with limited space.

6	Easy operation
	The equipment is equipped with advanced control system and humanized operation interface, which makes the operation more simple and intuitive, reduces the difficulty of operation and improves the work efficiency.

7	High reliability
	the servo system has the characteristics of strong anti-interference ability and high stability, ensuring the long-term stable operation of the equipment, reducing the failure rate and maintenance costs.

8	Energy saving and environmental protection
	The equipment fully considers the requirements of energy saving and environmental protection in the design and manufacturing process, and uses low-energy and high-efficiency components and materials, which helps to reduce energy consumption and reduce environmental pollution.

9	High flexibility
	the servo haul-off cutting machine can be adjusted and optimized according to specific needs, adapt to different cutting and traction applications, and meet diversified production needs.