Φ20-110mm haul off machine for PVC ABS PE plastic pipe profile extrusion line

High Precision and Consistent Pulling Force

The Φ20-110mm Plastic Pipe Profile Haul-Off Machine ensures precise pulling of plastic pipes through its specially designed caterpillar or belt system. This consistent pulling force helps maintain the integrity of the pipe’s dimensions, preventing sagging or distortion that can occur if the pulling force is uneven. With adjustable speed settings, the machine can be fine-tuned to the exact specifications required for different types of plastic pipes, ensuring that the final product maintains uniform wall thickness and precise length.

Adjustable Speed Control

One of the significant advantages of this haul-off machine is its ability to control the pulling speed with high precision. The adjustable speed control allows operators to adapt the machine to different production requirements, whether it’s for high-speed mass production or slower, more specialized runs. The ability to fine-tune the speed is crucial for maintaining the dimensional stability of plastic pipes, ensuring they stay within the required tolerances during the cooling process.

Robust and Durable Construction

Designed to operate in harsh industrial environments, the Φ20-110mm Plastic Pipe Profile Haul-Off Machine features robust construction using high-quality materials such as stainless steel and durable components. This heavy-duty design ensures long-term performance, even under continuous, high-volume production. Its construction also minimizes maintenance requirements and extends the service life of the machine, reducing operational costs for manufacturers.

Versatility Across Multiple Pipe Sizes

The machine is highly versatile, capable of handling pipes ranging from Φ20mm to Φ110mm in diameter. This makes it suitable for a wide range of applications, from small pipes used in household plumbing to larger pipes used in industrial applications. The adaptability of the Φ20-110mm Plastic Pipe Profile Haul-Off Machine enables manufacturers to switch between different pipe sizes quickly and efficiently without needing to make significant adjustments or invest in multiple machines.

Integrated Cooling System

The Φ20-110mm Plastic Pipe Profile Haul-Off Machine is typically paired with a cooling tank to ensure that the plastic pipes maintain their shape and dimensional accuracy as they are pulled through the system. The integrated cooling system helps control the temperature of the pipe during the cooling process, preventing shrinkage, deformation, or other defects. This cooling step is essential in ensuring that the pipe retains its strength, smooth surface, and dimensional integrity.

User-Friendly Interface and Automation

Modern Φ20-110mm Plastic Pipe Profile Haul-Off Machines often come equipped with intuitive, user-friendly interfaces, including touchscreen controls and automated features. These features allow for easy adjustment of key parameters such as speed, pulling force, and cooling rates, enabling operators to optimize production processes quickly. Automation also helps reduce the risk of human error and improves overall efficiency by streamlining machine operation.

Traction frame making

1. Pipe Extrusion

First, the plastic material (such as PVC, HDPE, or PP) is fed into an extruder where it is melted and formed into a pipe shape. This molten plastic is then pushed through a die, shaping it into the desired diameter and profile.

2. Cooling Process

After extrusion, the newly formed plastic pipe enters a cooling tank or water bath. The pipe is cooled to solidify the material and ensure it maintains its shape and structure. The cooling process must be precise, as uneven cooling can lead to distortions or variations in the pipe’s dimensions.

3. Haul-Off Action

Once the pipe has passed through the cooling process, it enters the Φ20-110mm Plastic Pipe Profile Haul-Off Machine. The machine’s pulling system, which can consist of caterpillars, belts, or rollers, grips the pipe and begins pulling it through the machine. This pulling action must be precise to maintain uniformity in the pipe’s length, diameter, and surface quality. The adjustable pulling speed ensures that the pipe is pulled at the right pace, allowing it to retain its shape and dimension.

4. Length Control

The machine also ensures that the pipe is cut to the correct length, either by automatic or manual means, depending on the specific setup. Length control systems can be integrated to stop the machine at predetermined points to facilitate the cutting or further processing of the pipes.

5. Discharge

After passing through the haul-off mechanism, the pipe is discharged from the system and is ready for further operations such as cutting, coiling, or packaging.

1. Enhanced Production Efficiency

With its high pulling speed and adjustable settings, the Φ20-110mm Plastic Pipe Profile Haul-Off Machine significantly increases production efficiency. The system can maintain a constant flow of material, ensuring that pipes are produced at a high rate without sacrificing quality. This efficiency leads to reduced cycle times and improved overall throughput.

2. Improved Product Quality

The precision pulling system ensures that plastic pipes maintain their dimensional integrity throughout the cooling process. This means fewer defects, smoother surfaces, and pipes that meet industry standards for strength and durability. The ability to fine-tune the pulling speed also helps in reducing warping or deformation during the cooling phase.

3. Flexibility for Different Applications

This haul-off machine’s ability to handle pipes of various sizes (ranging from Φ20mm to Φ110mm) makes it an adaptable tool for different production needs. Manufacturers can easily switch between different pipe sizes and profiles, allowing them to cater to a wide variety of applications, including plumbing, irrigation, and industrial piping systems.

4. Cost-Effective Operation

Thanks to its durable construction and low maintenance requirements, the Φ20-110mm Plastic Pipe Profile Haul-Off Machine is a cost-effective solution for pipe manufacturers. The machine’s reliable operation reduces the need for frequent repairs, while its high efficiency helps to maximize production output, leading to a better return on investment.

5. Automated Production Process

With its integration of automated controls, the Φ20-110mm Plastic Pipe Profile Haul-Off Machine reduces the need for manual intervention. This not only lowers labor costs but also minimizes the risk of human error. The automated system can adjust parameters such as pulling speed and cooling rate in real-time, ensuring optimal pipe production without requiring constant supervision.

1. Plumbing and Irrigation

In the plumbing and irrigation industries, the Φ20-110mm Plastic Pipe Profile Haul-Off Machine is used to produce pipes for residential and commercial water distribution systems, drainage systems, and irrigation lines. The precise dimensional control ensures the pipes fit together seamlessly during installation.

2. Construction

The Φ20-110mm Plastic Pipe Profile Haul-Off Machine is critical in the construction industry for producing pipes used in various systems such as sewage, drainage, and electrical conduits. The high-quality pipes produced by this machine meet the durability standards required for construction applications.

3. Telecommunications

In telecommunications, plastic pipes are often used to house fiber optic cables or wiring. The precision and quality of the pipes produced by the Φ20-110mm Plastic Pipe Profile Haul-Off Machine ensure that the pipes can effectively protect the cables from external elements and provide a stable installation environment.

4. Industrial Applications

The Φ20-110mm Plastic Pipe Profile Haul-Off Machine is also used in industrial applications for manufacturing pipes used in chemical transportation, fluid systems, and air conditioning ducts. The strength and reliability of the pipes are vital for ensuring long-term performance in these demanding environments.

Stable and reliable performance

Efficient automated production

Accurate quality control

Energy saving and environmental protection design