plastic hose extrusion line
Product Introduction
Production Procedure
Product Photos
First, production line composition
Plastic hose production line is a collection of extrusion, molding, cooling, traction, cutting and other functions in one comprehensive production line. Its main components include:
1. Extruder: responsible for continuous and uniform extrusion of molten plastic materials into tubes.
2. Molding mold: Through the precise design of the mold, the extruded tubular plastic material is shaped into a specific cross-section shape and size of the hose.
3. Cooling device: Rapid cooling of the molded hose to fix its shape and prevent deformation.
4. Traction machine: through a certain speed and tension, the cooled hose is smoothly pulled out from the mold, and ensure its continuity and stability.
5. Cutting equipment: According to the set length requirements, the hauled hose is accurately cut.
Second, the degree of automation
Modern plastic hose production lines have a high level of automation. Through advanced control systems and sensor technology, the production line can automate functions such as automatic feeding, temperature control, speed regulation, cutting length setting, etc. This not only improves production efficiency, but also reduces labor costs, while ensuring the stability and consistency of product quality.
Third, product characteristics
Plastic hoses have the following main characteristics:
1. Good flexibility: able to adapt to a variety of complex bending and twisting environments.
2. Excellent corrosion resistance: can resist the erosion of a variety of chemical substances.
3. Light and convenient: Compared with metal pipes, plastic hoses are lighter and easier to handle and install.
4. Customizable: hoses of different colors, sizes, wall thicknesses and materials can be produced according to customer needs.
Fourth, production materials
The production materials of plastic hoses mainly include various plastic raw materials, such as polyethylene (PE), polyvinyl chloride (PVC), polyamide (PA) and so on. These materials have different properties and uses to meet the needs of different industries and application scenarios.
Five, Production process
The production process of plastic hose mainly includes the following steps:
1. Raw material preparation: the required plastic raw materials are mixed evenly according to a certain proportion, and are pre-treated by drying, screening, etc.
2. Extrusion molding: The pre-treated plastic raw materials are put into the extruder, and the plastic materials are continuously and evenly extruded into tubes through heating, melting and extrusion processes.
3. Cooling and shaping: Rapid cooling of the extruded hose through the cooling device to fix its shape and prevent deformation.
4. Traction cutting: Use the traction machine to pull out the cooled hose smoothly and cut it precisely according to the set length requirements.
5. Post-treatment: Necessary post-treatment of the cut hose, such as deburring, testing, packaging, etc.
Six, Market size
With the wide application of plastic hoses in medical, food, chemical, agriculture and other fields, its market size continues to expand. Especially in the medical and food fields, the increasing safety and hygiene requirements for hoses have promoted the production and application of high-quality plastic hoses. It is expected that the plastic hose market will continue to grow in the next few years.
Product Advantage
The advantages of plastic hose production line are mainly reflected in the following aspects:
1. Efficient automated production :
High degree of production line automation, can achieve continuous and stable production, reduce manual intervention, improve production efficiency.
Advanced control system, can achieve automatic feeding, temperature control, speed adjustment, cutting length setting and other functions of automatic operation, reduce labor costs.
2. Product quality is stable :
The use of precisely designed die and forming technology ensures the cross-section shape, dimensional accuracy and wall thickness uniformity of the hose.
The cooling unit and tractor ensure that the hose can be cooled quickly and pulled steadily after forming, reducing deformation and defective rates.
3. Superior product features :
The plastic hoses produced have good flexibility, corrosion resistance, lightness and customizability to meet the needs of different industries and application scenarios.
Plastic hoses can adapt to a variety of complex bending and twisting environments and have a long service life.
4. Environmental protection and Energy saving :
Reasonable production line design, low energy consumption, reducing the burden on the environment.
Waste sand can be recycled to reduce environmental pollution and meet environmental protection requirements.
5. Adaptable :
The production line can adapt to the production of a variety of different plastic materials, and by adjusting the mold and process parameters, the product type can be quickly converted to meet different customer needs.
The production line has a high degree of flexibility and can quickly adjust production plans according to changes in market demand.
6. Low production cost :
The production material cost of plastic hoses is relatively low, reducing the overall production cost.
Efficient production lines and automated operations reduce labor costs and scrap rates, further reducing costs.
7. Good after-sales service :
Professional after-sales service team can provide customers with timely technical support and solutions to ensure the normal operation of the production line and the stability of product quality.
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