PPR/ABS/PP/PVC plastic pipe board profile 165 rubber block hauling off machine

Durable Rubber Block Gripping System

The 165 Rubber Block Hauling Off Machine utilizes a rubber block gripping system that tightly holds and pulls the pipe during the extrusion process. Unlike traditional haul-off mechanisms, the rubber blocks provide a firm grip while offering a level of softness that prevents any damage to the surface of the pipe. This is especially important for pipes that need to maintain a flawless outer surface, such as those used in plumbing or decorative applications.

The rubber blocks are designed to accommodate various pipe materials, including PVC, HDPE, PP, and others, ensuring compatibility with a wide range of extrusion processes. Their high resilience and wear resistance make them ideal for long-term, high-volume operation.

Adjustable Speed Control for Precision

One of the most important features of the 165 Rubber Block Hauling Off Machine is its adjustable speed control. This feature allows operators to customize the pulling speed based on the material and specifications of the pipe being produced. Fine-tuning the pulling speed ensures that the pipe maintains uniform dimensions throughout its length, preventing defects such as elongation or dimensional distortions.

The ability to adjust the speed helps manufacturers optimize their production processes for efficiency, enabling high-quality outputs at varying rates of production. Whether the production requires slow speeds for high precision or fast speeds for mass production, the 165 Rubber Block Hauling Off Machine can accommodate both needs.

Robust Construction for Long-Term Use

The machine’s construction is built to last, made from high-quality materials such as stainless steel and durable alloys that ensure its longevity and resistance to corrosion and wear. These materials are essential in environments where continuous production is necessary. The 165 Rubber Block Hauling Off Machine is designed for low maintenance, reducing operational downtime and improving overall productivity.

Its robust construction also ensures that the machine can handle the stresses of high-speed operation and maintain performance under demanding conditions. This durability makes it an excellent investment for manufacturers looking to increase the lifespan of their equipment and lower the cost of frequent repairs or replacements.

Versatility for Various Pipe Diameters

While the 165 Rubber Block Hauling Off Machine is designed for pipes with a diameter of 165 mm, it is versatile enough to handle a range of pipe sizes within the specified diameter range. The adjustable settings allow for quick adaptation to different pipe dimensions, making it a flexible option for manufacturers who need to produce multiple pipe sizes on the same production line.

This adaptability makes the machine ideal for producing a wide range of plastic pipes used in various applications, including water supply systems, sewage pipes, and electrical conduits. Its versatility ensures that manufacturers can cater to diverse market demands while maintaining consistent product quality.

Integrated Cooling System

The 165 Rubber Block Hauling Off Machine works in conjunction with a cooling tank or water bath, allowing the extruded pipe to cool and solidify before it is pulled through the haul-off system. This cooling process is essential for maintaining the pipe’s shape and preventing shrinkage or warping as the material cools. The integrated cooling system helps to speed up the cooling process, ensuring that the pipe retains its structural integrity and dimensional accuracy.

Automatic Length Control and Cutting System

To ensure that the pipes are produced to the exact length required, the 165 Rubber Block Hauling Off Machine can be integrated with an automatic length control and cutting system. This system can be programmed to stop the machine at predetermined intervals, ensuring that each pipe is cut precisely to the desired length. This eliminates the need for manual measurement and cutting, reducing human error and increasing production efficiency.

Traction frame making

1. Extrusion Process

The raw plastic material is fed into an extruder where it is melted and formed into the shape of a pipe. The extruder pushes the molten plastic through a die to create the desired pipe profile.

2. Cooling

Once the pipe exits the extruder, it enters a cooling system such as a water bath or air cooling zone. The cooling process is critical for solidifying the pipe and ensuring that it retains its shape and size. The cooling system ensures that the pipe is uniformly cooled to avoid warping or dimensional inaccuracies.

3. Hauling Off

The cooled pipe then enters the 165 Rubber Block Hauling Off Machine. The rubber blocks, which are mounted on rotating claws, grip the pipe and begin pulling it through the system. The adjustable speed control ensures that the pipe is pulled at a consistent rate, maintaining uniform dimensions.

4. Length Control and Cutting

Once the pipe has been pulled to the correct length, the machine automatically halts, and the cutting system activates. The cutting system ensures that each pipe segment is uniform in length, which is important for packing and further processing.

5. Discharge

Finally, the finished pipe is discharged from the system and is ready for packaging, further processing, or use in the next step of the production line. The pipe maintains its shape, surface finish, and precise dimensions, ensuring that it meets industry standards.

1. High Precision and Quality Control

The 165 Rubber Block Hauling Off Machine guarantees high precision throughout the production process. The adjustable speed control and rubber block gripping system ensure that the pipe maintains its shape, size, and surface quality, resulting in a consistently high-quality product.

2. Improved Production Efficiency

The machine’s automatic length control and cutting system streamline the production process, reducing labor costs and minimizing human error. By automating key steps, the machine increases overall production efficiency, allowing manufacturers to produce more pipes in less time.

3. Durability and Low Maintenance

With its durable construction and reliable performance, the 165 Rubber Block Hauling Off Machine requires minimal maintenance. The machine’s high-quality materials and design ensure long-lasting operation, reducing downtime and maintenance costs.

4. Energy Efficiency

The machine is designed to be energy-efficient, consuming less power while maintaining high output levels. This helps manufacturers reduce operational costs and improve their bottom line by lowering energy expenses.

5. Versatility for Multiple Applications

The 165 Rubber Block Hauling Off Machine is capable of handling various pipe sizes and materials, making it suitable for a wide range of industries. Whether producing pipes for plumbing, sewage systems, or electrical conduits, the machine’s versatility ensures it can meet diverse production needs.

1. Plumbing and Water Supply

The 165 Rubber Block Hauling Off Machine is essential in the production of plastic pipes for water supply and plumbing systems. Its precision ensures that pipes maintain the necessary strength, diameter, and surface finish required for reliable water distribution.

2. Sewerage and Drainage

For sewerage and drainage systems, this machine produces durable pipes that can withstand the pressures and conditions of waste management and water runoff. The precise control over pipe dimensions ensures long-term reliability and performance.

3. Electrical and Telecommunications

Plastic pipes are used to house electrical cables and telecommunications wiring. The 165 Rubber Block Hauling Off Machine ensures that these pipes are produced with exact dimensions to protect sensitive cables from external damage.

4. Industrial Applications

In industrial settings, plastic pipes are used in various applications such as chemical transportation, fluid systems, and air conditioning ducts. The 165 Rubber Block Hauling Off Machine ensures the production of strong, dimensionally accurate pipes for such demanding environments.

Introduction

Overview of application fields

Production line automation

Quality control and assurance

Energy saving and environmental protection advantages

Convenient maintenance and operation