chip-free fixed length cutting machine
Qinxiang
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Applicable pipe diameter | Φ20-110mm |
Cutting mode | Rotary cutting |
Maximum cutting thickness | 20mm |
Motor power | 1.1KW |
Screw feed: | servo 0.75kw |
Cutting length control | limit switch |
A Chip-Free Fixed Length Cutting Machine is a specialized equipment used in manufacturing and production processes to cut materials into fixed lengths without generating waste or chips during the cutting operation. These machines are designed to achieve precise and clean cuts on various materials, such as metals, plastics, rubber, textiles, and composites, while ensuring minimal material loss. The “chip-free” feature refers to the ability of the machine to cut materials without creating small debris or byproducts that are typically produced during traditional cutting methods.
These machines are widely used in industries where precision, material efficiency, and clean cutting are critical, such as in manufacturing, automotive, packaging, and electronics production.
Key Features of a Chip-Free Fixed Length Cutting Machine:
1 | Fixed-Length Cutting |
The machine is programmed to cut materials into predefined, consistent lengths, ensuring uniformity in product dimensions. The fixed-length feature makes it ideal for applications where products need to be cut to a specific size for further processing or packaging. |
2 | Chip-Free Operation |
Unlike traditional cutting methods that generate waste material (chips), a chip-free cutting machine uses methods such as cold cutting, laser cutting, or other non-abrasive techniques to cut the material cleanly, minimizing material waste and ensuring a smooth, precise edge. |
3 | Automation |
Many chip-free fixed-length cutting machines are automated, with computerized controls that allow for easy setup and adjustments for different material types, sizes, and cutting lengths. This reduces the need for manual intervention and enhances production efficiency. |
4 | Precise Measurement and Cutting |
These machines are equipped with advanced measurement systems, such as sensors, encoders, or electronic controls, to ensure that the cutting length is accurate and consistent, meeting the exact specifications required. |
5 | Versatility |
Chip-free fixed-length cutting machines can be used on a wide range of materials, from soft substances like rubber and textiles to harder materials like metals and plastics. The flexibility of these machines makes them suitable for a variety of industries and applications. |
6 | Minimized Material Loss |
The absence of chips and waste material not only ensures cleaner operations but also reduces material costs, making the manufacturing process more economical and environmentally friendly. |
Applications:
• Manufacturing: In the production of components that need to be cut to specific lengths, such as automotive parts, wires, cables, or metal strips.
• Packaging: Used to cut materials like films, foils, and textiles into uniform sizes for packaging.
• Electronics: For cutting precision components or parts of circuit boards where clean edges and no waste are crucial.
• Textiles: Used in the fabric industry to cut cloth or synthetic materials into fixed lengths for apparel or other textile products.
• Rubber and Plastics: In industries that require precise lengths of rubber or plastic tubing, sheets, or profiles.
1 | Efficient cutting |
The equipment can cut quickly and continuously, greatly improving production efficiency and shortening the production cycle. |
2 | Fixed length accuracy |
with high-precision fixed length cutting function, to ensure that each cut pipe length meets the preset requirements, reducing the product unqualified rate. |
3 | No debris environmental protection |
with high-precision fixed length cutting function, to ensure that each cut pipe length meets the preset requirements, reducing the product unqualified rate. |
4 | Automatic feeding and discharging |
equipped with feeding and discharging mechanism, automatic feeding and discharging is realized, reducing the labor intensity of workers and improving the convenience of operation. |
5 | Pipe quality protection |
Because there is no spark and no damage in the cutting process, the internal and external wall quality of the pipe is effectively protected and the overall quality of the product is improved. |
6 | Good stability |
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7 | Easy operation |
The operation of the equipment is simple and easy to understand, and the workers can quickly get started, reducing the training cost and time. |
8 | Wide range of application |
can be applied to different materials, different specifications of plastic pipe cutting, with high flexibility and versatility. |
9 | High safety |
The equipment is equipped with safety protection devices, such as protective cover, emergency stop switch, etc., to ensure the safe and reliable operation process. |
10 | Easy maintenance |
Modular design of equipment structure, easy maintenance, easy to replace parts and daily maintenance. |
A Chip-Free Fixed Length Cutting Machine is an advanced tool that provides an efficient, clean, and precise way of cutting materials into fixed lengths while eliminating the production of chips and waste. Its applications across various industries, including manufacturing, packaging, and electronics, make it an essential piece of equipment for modern production lines. By ensuring minimal material loss, these machines contribute to cost reduction, environmental sustainability, and enhanced product quality.
Applicable pipe diameter | Φ20-110mm |
Cutting mode | Rotary cutting |
Maximum cutting thickness | 20mm |
Motor power | 1.1KW |
Screw feed: | servo 0.75kw |
Cutting length control | limit switch |
A Chip-Free Fixed Length Cutting Machine is a specialized equipment used in manufacturing and production processes to cut materials into fixed lengths without generating waste or chips during the cutting operation. These machines are designed to achieve precise and clean cuts on various materials, such as metals, plastics, rubber, textiles, and composites, while ensuring minimal material loss. The “chip-free” feature refers to the ability of the machine to cut materials without creating small debris or byproducts that are typically produced during traditional cutting methods.
These machines are widely used in industries where precision, material efficiency, and clean cutting are critical, such as in manufacturing, automotive, packaging, and electronics production.
Key Features of a Chip-Free Fixed Length Cutting Machine:
1 | Fixed-Length Cutting |
The machine is programmed to cut materials into predefined, consistent lengths, ensuring uniformity in product dimensions. The fixed-length feature makes it ideal for applications where products need to be cut to a specific size for further processing or packaging. |
2 | Chip-Free Operation |
Unlike traditional cutting methods that generate waste material (chips), a chip-free cutting machine uses methods such as cold cutting, laser cutting, or other non-abrasive techniques to cut the material cleanly, minimizing material waste and ensuring a smooth, precise edge. |
3 | Automation |
Many chip-free fixed-length cutting machines are automated, with computerized controls that allow for easy setup and adjustments for different material types, sizes, and cutting lengths. This reduces the need for manual intervention and enhances production efficiency. |
4 | Precise Measurement and Cutting |
These machines are equipped with advanced measurement systems, such as sensors, encoders, or electronic controls, to ensure that the cutting length is accurate and consistent, meeting the exact specifications required. |
5 | Versatility |
Chip-free fixed-length cutting machines can be used on a wide range of materials, from soft substances like rubber and textiles to harder materials like metals and plastics. The flexibility of these machines makes them suitable for a variety of industries and applications. |
6 | Minimized Material Loss |
The absence of chips and waste material not only ensures cleaner operations but also reduces material costs, making the manufacturing process more economical and environmentally friendly. |
Applications:
• Manufacturing: In the production of components that need to be cut to specific lengths, such as automotive parts, wires, cables, or metal strips.
• Packaging: Used to cut materials like films, foils, and textiles into uniform sizes for packaging.
• Electronics: For cutting precision components or parts of circuit boards where clean edges and no waste are crucial.
• Textiles: Used in the fabric industry to cut cloth or synthetic materials into fixed lengths for apparel or other textile products.
• Rubber and Plastics: In industries that require precise lengths of rubber or plastic tubing, sheets, or profiles.
1 | Efficient cutting |
The equipment can cut quickly and continuously, greatly improving production efficiency and shortening the production cycle. |
2 | Fixed length accuracy |
with high-precision fixed length cutting function, to ensure that each cut pipe length meets the preset requirements, reducing the product unqualified rate. |
3 | No debris environmental protection |
with high-precision fixed length cutting function, to ensure that each cut pipe length meets the preset requirements, reducing the product unqualified rate. |
4 | Automatic feeding and discharging |
equipped with feeding and discharging mechanism, automatic feeding and discharging is realized, reducing the labor intensity of workers and improving the convenience of operation. |
5 | Pipe quality protection |
Because there is no spark and no damage in the cutting process, the internal and external wall quality of the pipe is effectively protected and the overall quality of the product is improved. |
6 | Good stability |
ext something to introduce yourself!text something to introduce yourself!text something to introduce yourself!text something to introduce yourself! |
7 | Easy operation |
The operation of the equipment is simple and easy to understand, and the workers can quickly get started, reducing the training cost and time. |
8 | Wide range of application |
can be applied to different materials, different specifications of plastic pipe cutting, with high flexibility and versatility. |
9 | High safety |
The equipment is equipped with safety protection devices, such as protective cover, emergency stop switch, etc., to ensure the safe and reliable operation process. |
10 | Easy maintenance |
Modular design of equipment structure, easy maintenance, easy to replace parts and daily maintenance. |
A Chip-Free Fixed Length Cutting Machine is an advanced tool that provides an efficient, clean, and precise way of cutting materials into fixed lengths while eliminating the production of chips and waste. Its applications across various industries, including manufacturing, packaging, and electronics, make it an essential piece of equipment for modern production lines. By ensuring minimal material loss, these machines contribute to cost reduction, environmental sustainability, and enhanced product quality.