high-speed PPR PVC PE pipe flying knife cutting machine servo motor

high-speed PPR PVC PE PTFE PETG PLA pipe servo motor cutting machine

the plastic pipe servo motor cutting machine has significant advantages in precision, efficiency, stability, automation, scope of application, simplicity of operation, energy saving and environmental protection, easy maintenance, safety and service life.

Model:
plastic pipe servo motor cutting machine
Brand:
Qinxiang

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Product Description

▏Product Introduction

▏Technical Parameters

Machine frame making	60×80mm square tube
Length of cutting machine	600mm
Traction speed regulation	Servo motor control
Power of cutting motor	1.8Kw servo motor
Cutting method	Rotary cutting
Control mode	Siemens PLC

▏Main Details

▏Product Photos

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▏Product Introduction

A Plastic Pipe Servo Motor Cutting Machine is a specialized cutting equipment used in the extrusion process of plastic pipes, designed to provide highly precise and consistent cutting of extruded plastic pipes to specific lengths. The machine is equipped with a servo motor, which offers superior control over the cutting speed, positioning, and timing, ensuring the accurate and clean cutting of plastic pipes made from materials such as PVC, PE, and PPR.

Servo motor technology significantly enhances the machine’s ability to operate with high precision and adjustability, making it ideal for cutting plastic pipes with tight tolerances and exact length requirements. The integration of servo motors allows for greater control over the cutting process, reducing material waste and improving overall production efficiency.

Key Features of a Plastic Pipe Servo Motor Cutting Machine:

1. Servo Motor Control: The servo motor drives the cutting mechanism, offering precise control over both the speed and position of the cutter. This results in accurate, repeatable cuts and minimizes the risk of errors or inconsistencies in product length.

2. Precise Length Control: The servo motor allows for adjustable length settings, enabling the machine to cut pipes to the exact lengths required for various applications, whether they are small sections or long pipes.

3. High-Speed Operation: The cutting machine can operate at high speeds, capable of synchronizing with the extrusion process to keep up with continuous production without sacrificing cutting accuracy.

4. Smooth Cutting Action: The servo motor ensures that the cutting process is smooth and free of vibrations, providing clean cuts without damaging the pipe’s surface or causing deformation.

5. Automatic Synchronization: The cutting operation is synchronized with the extrusion speed, ensuring that the pipe is cut at the right moment without the need for manual intervention, thus improving productivity and reducing errors.

6. Adjustable Speed and Tension: The servo motor allows for precise adjustments to the speed and tension of the cutting action, enabling operators to fine-tune the machine to the specific needs of the material and pipe size being produced.

7. User-Friendly Control System: The machine typically features a digital control panel that allows operators to easily set cutting lengths, monitor performance, and adjust parameters in real-time.

8. Safety Features: Modern servo motor cutting machines often come with advanced safety features, including emergency stop buttons, protective covers, and automatic shutdown mechanisms, to ensure safe operation.

Applications:

• Plumbing: PVC, PE, and PPR pipes are commonly used in plumbing systems for water distribution and drainage, where accurate pipe lengths are required for fitting and installation.

• Irrigation: Plastic pipes used in agricultural irrigation systems must be cut to precise lengths for ease of installation and efficient water distribution.

• Electrical Conduit: Plastic pipes are used as electrical conduits, and precision cutting is essential to ensure the correct lengths for cable protection.

• Industrial Pipelines: Various industries rely on plastic piping systems, such as in the chemical, food processing, and pharmaceutical industries, where precise pipe lengths are needed for safe and effective transportation of materials.

• HVAC: Plastic pipes are often used in heating, ventilation, and air conditioning (HVAC) systems, where accurate lengths are critical for system performance.

Advantages:

1.High Precision: Servo motors provide precise control over the cutting length, resulting in more accurate cuts and ensuring the final product meets strict quality standards.

2. Efficiency: The ability to operate at high speeds and synchronize with the extrusion process significantly boosts production efficiency, reducing the time spent on cutting and increasing throughput.

3. Reduced Material Waste: The high precision of the cutting process ensures minimal material waste, as the pipes are cut accurately to the required lengths, leaving no excess.

4. Flexible Adjustments: The servo-driven system offers flexibility in adjusting the cutting speed and length, making the machine adaptable to different production needs and pipe sizes.

5. Consistent Product Quality: The uniformity and precision of cuts improve the overall quality of the pipes, making them more suitable for various applications, particularly those requiring exact measurements for fitting.

6. Minimal Maintenance: Servo motors are known for their reliability and low maintenance requirements, helping to reduce downtime and maintenance costs in the long run.

7. Enhanced Control: The digital control system allows for easy programming and real-time monitoring, ensuring smooth operation and better control over the production process.

The Plastic Pipe Servo Motor Cutting Machine is a vital tool for the precise and efficient cutting of plastic pipes in various industries. By utilizing advanced servo motor technology, this machine offers exceptional accuracy, speed, and reliability, which are crucial for producing plastic pipes with tight tolerances and consistent quality. Whether used in plumbing, irrigation, electrical, or industrial applications, the machine ensures that each pipe is cut to the desired length with minimal waste and maximum production efficiency. Its flexibility, ease of use, and precision make it an indispensable part of modern plastic pipe manufacturing lines.

1

Product overview

Plastic pipe servo motor cutting machine is a kind of high efficiency cutting equipment for plastic pipe and profile. It uses advanced flying knife cutting technology, which can quickly and accurately complete various shapes of cutting tasks to meet the needs of different industries. The product has the characteristics of compact structure, easy operation and high stability, and is widely used in plastic processing, pipe manufacturing, construction and other fields.

2

the main components

pipe servo motor cutting machine is mainly composed of the following parts:

1. Flying knife cutting system: including high-speed rotating flying knife and accurate guide rail device, responsible for the completion of cutting operations.

2. Feed system: responsible for the plastic pipe or profile to be cut into the cutting area.

3. Control system: Advanced PLC control system is adopted to achieve precise cutting control and automatic operation.

4. Support and protection structure: to ensure the stable operation of the equipment and the safety of the operator.

3

the working principle

The working principle of the pipe servo motor cutting machine is as follows: First, the cutting parameters and shapes are set through the control system; Then, the feed system sends the plastic pipe or profile to be cut into the cutting area; Then, the cutter cutting system starts, and the high-speed rotating cutter cuts along the precise guide rail device; Finally, after the cutting is completed, the cutting parts are automatically discharged and the equipment enters the next cutting cycle.

4

Application field

Plastic pipe profile flying cutter is widely used in the following fields:

1. Plastic processing industry: used to produce various specifications of plastic pipes and profiles.

2. Pipeline manufacturing industry: suitable for fast and precise cutting on pipeline production line.

3. Construction field: used for cutting building materials, such as PVC pipe, PPR pipe, etc.

5

Advantages and characteristics

Plastic pipe servo motor cutting machine has the following advantages:

1.Efficient cutting: The use of high-speed rotating flying knife, cutting speed, high efficiency.

2. High accuracy: The control system accurately controls the cutting track and speed to ensure the cutting accuracy.

3. Easy operation: humanized operation interface and control system, so that the operator is easy to master and operate.

4. Good stability: equipment structure design is reasonable, stable and reliable operation, to ensure long-term stable operation.

6

Maintenance and maintenance

In order to ensure the normal operation and extend the service life of the plastic pipe servo motor cutting machine, regular maintenance and maintenance are required. It mainly includes the following aspects:

1. Regularly clean the dust and debris accumulated on the surface and inside of the device.

2. Check the wear of the cutter cutting system and replace the badly worn parts in time.

3. Check and maintain the control system regularly to ensure its normal operation.

4. Lubricate the lubrication points of each part of the equipment to maintain the good lubrication state of the equipment.