Plastic PP/PT/TPE silicone hose elastic pipe rubber pipe hob cutting machine

Plastic PP/PT/TPE hose elastic pipe rubber pipe hob cutting machine

Plastic pipe hose cutting machine is a kind of automatic mechanical equipment specially used for cutting plastic hose. It combines advanced mechanical technology, electronic technology and automatic control technology to efficiently and accurately cut plastic hoses of various sizes and materials.

Model:
hob cutting machine
Brand:
Qinxiang

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Product Description

▏Product Vedio

▏Product Introduction

▏Technical Parameters

Machine frame making	60×80mm square tube
Length of cutting machine	600mm
Traction speed regulation	Servo motor control
Power of cutting motor	1.8Kw servo motor
Cutting method	Rotary cutting
Control mode	Siemens PLC

▏Main Details

▏Product Photos

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▏Product Introduction

A Hob Cutting Machine is a specialized piece of equipment used primarily in the manufacturing and machining industries for cutting gear teeth or threads onto cylindrical workpieces. It is designed to create highly precise and intricate gear profiles, such as spur gears, helical gears, worm gears, and other types of gear cutting, as well as threads and grooves, by employing a hob cutter. This machine is an essential tool in gear production and plays a crucial role in industries that require high-precision gears, such as automotive, aerospace, machinery manufacturing, and heavy equipment.

The hob cutting process involves using a rotating cutting tool called a hob, which resembles a multi-tooth gear cutter. The workpiece (often a gear blank) is mounted on the machine and rotated while the hob is fed into it. The hob’s teeth progressively cut into the workpiece to create the desired gear profile. The machine’s operation is highly precise and often automated, ensuring high consistency and accuracy in the gears produced.

Key Features of a Hob Cutting Machine:

1. Hob Cutter: The primary tool used in the process, a hob cutter is a cylindrical cutting tool with helical teeth designed to cut gears or threads. The cutter’s geometry and material depend on the type of gear and the material of the workpiece being processed.

2. High Precision: Hob cutting machines are known for their ability to produce highly accurate gears with tight tolerances. This precision is crucial in industries where gear performance, such as load-bearing capacity and smooth operation, is critical.

3. Adjustable Parameters: Operators can adjust various parameters such as feed rate, cutting speed, and depth of cut to suit the material and type of gear being produced, providing flexibility in manufacturing.

4. Automated Control: Modern hob cutting machines are often equipped with automated control systems, which can regulate the cutting process and synchronize the movements of the hob cutter and workpiece. This increases consistency and reduces the need for manual intervention.

5. Multiple Gear Types: Hob cutting machines are versatile and capable of cutting a variety of gear types, including spur, helical, bevel, and worm gears, allowing for a wide range of applications.

6. Efficient Chip Removal: The design of hob cutting machines ensures efficient removal of metal chips and debris during the cutting process, preventing tool wear and ensuring a clean cutting environment.

7. Flexible Operation: The machines can be configured for both small-batch and mass production, making them suitable for a variety of production volumes.

Applications:

•Automotive: Hob cutting machines are used to produce gears for engines, transmissions, axles, and other automotive components that require high-performance gears.

• Aerospace: Used for manufacturing high-precision gears used in aircraft engines, landing gear, and other critical systems.

• Industrial Equipment: The production of gears for machinery used in heavy equipment, robotics, conveyors, and industrial pumps.

• Renewable Energy: Gears used in wind turbines and other renewable energy systems can be produced using hob cutting machines.

• Gearbox Manufacturing: Hob cutting is often used to make gears for various types of gearboxes, which are essential components in many mechanical systems.

Advantages:

1. High Precision and Accuracy: The hob cutting machine is known for its ability to create gears with tight dimensional tolerances, ensuring consistent quality in every part.

2. Versatility: The machine can cut various types of gears, making it suitable for different industries and applications.

3. Cost-Effective for Large-Scale Production: Once set up, hob cutting machines can efficiently produce large quantities of gears, making them cost-effective for mass production.

4. Reduced Material Waste: The precise cutting action minimizes material waste, which is especially important when working with high-value materials.

5. Flexibility in Gear Profiles: The hob cutter can be changed or adjusted to produce different gear profiles, making the machine adaptable to varying production needs.

6. Improved Surface Finish: The cutting process can be fine-tuned to produce gears with a smooth surface finish, reducing the need for additional finishing operations.

7. High Productivity: The hob cutting process allows for fast and efficient gear production, especially when automated controls are used, leading to increased overall productivity.

The Hob Cutting Machine is a vital piece of equipment for the precise manufacturing of gears and threads. Its ability to create high-quality, accurate gear profiles in a variety of shapes and sizes makes it indispensable in industries such as automotive, aerospace, and industrial equipment manufacturing. By utilizing hob cutting technology, manufacturers can produce gears with high precision, efficiency, and minimal material waste, which is crucial for high-performance applications where gear integrity is paramount.

1

Equipment overview

Plastic hose cutting machine is a kind of automatic mechanical equipment specially used for cutting plastic hose. It combines advanced mechanical technology, electronic technology and automatic control technology to efficiently and accurately cut plastic hoses of various sizes and materials. The equipment has the characteristics of simple operation, stable performance and high cutting quality, and is widely used in plastic hose processing industry.

2	Technical parameters
	The main technical parameters of plastic hose cutting machine include cutting speed, cutting accuracy, maximum cutting diameter, power supply and so on. The specific parameters vary according to the device model and specifications, and users should choose according to actual needs when purchasing.

3	Scope of application
	Plastic hose cutting machine is suitable for cutting all kinds of plastic hoses, such as medical hoses, food grade hoses, industrial hoses, etc. It is widely used in medical equipment, food and beverage, chemical industry, agricultural irrigation and other fields, providing efficient and convenient hose cutting solutions for related industries.

4

the working principle

The working principle of the plastic hose cutting machine mainly relies on high-precision cutting tools and precise control systems. When working, the plastic hose to be cut is placed on the work table of the equipment, and the cutting length and cutting speed are set through the control system. The machine then automatically feeds the hose into the cutting area where it is cut by the cutting tool. After the cutting is complete, the machine will automatically send out the cut hose and prepare for the next cutting.

5

structure and characteristics

Plastic hose cutting machine adopts modular design, compact structure and easy operation. The equipment is mainly composed of frame, transmission system, cutting system, control system and other parts. Among them, the cutting system adopts high-precision cutting tools and stable transmission mechanism to ensure cutting quality and efficiency; The control system adopts advanced electronic technology and automatic control technology to achieve accurate control and intelligent operation.

6

Operation and maintenance

The operation of the plastic hose cutting machine is relatively simple, and the user only needs to operate according to the equipment instructions. In the process of use, the equipment should be regularly maintained and maintained, such as cleaning the surface of the equipment, checking the wear of the cutting tool. In addition, the user should also pay attention to the lubrication and cooling of the equipment to ensure that the equipment is running in good working condition.

7

Safety precautions

When using the plastic hose cutting machine, the user should strictly abide by the safe operation procedures to ensure personal safety and the stable operation of the equipment. Specific notes include:

1. Check whether the device is in good condition and ensure that all components are securely installed.

2. Do not extend hands or other objects into the cutting area to avoid accidental injury.

3. During the cutting process, the equipment should be kept clean and tidy to avoid debris interfering with the normal operation of the equipment.

4. In case of abnormal conditions or faults, stop the operation of the equipment immediately and contact professionals for overhaul and maintenance.