Plastic TPE/PE Hose Extrusion Line machine for Filling Pillow Core

High-Precision Extruder for TPE and PE Materials

The Plastic TPE/PE Filling Pillow Core Extrusion Line is equipped with a high-performance extruder that is capable of processing both TPE and PE materials. The extruder uses an advanced screw and barrel system to melt and homogenize the raw materials efficiently. With precise control over the temperature and pressure, the extruder ensures that the TPE and PE resins are melted to the optimal consistency for the extrusion process.

This high-precision system guarantees uniformity in the filling material, which is essential for achieving the desired softness and durability in the pillow cores. Whether working with TPE for flexibility or PE for added strength, the extruder adapts to the different properties of these materials, ensuring consistent product quality.

Customizable Pillow Core Specifications

One of the standout features of the Plastic TPE/PE Filling Pillow Core Extrusion Line is its ability to produce filling materials with customizable properties. The line offers flexibility in terms of density, texture, and firmness, allowing manufacturers to create pillow cores that cater to various comfort levels and applications.

By adjusting extrusion parameters, the system can produce pillow filling materials with different densities, from soft and plush to firmer, more supportive fills. This adaptability makes the extrusion line perfect for a wide range of pillow types, including traditional pillows, memory foam pillows, and decorative pillows, ensuring that each product meets the specific preferences of consumers.

Continuous and Stable Production Process

The Plastic TPE/PE Filling Pillow Core Extrusion Line is designed for continuous and stable production, minimizing downtime and ensuring high output. The system is equipped with automatic feeding, extrusion, and cutting mechanisms that work seamlessly together to produce large quantities of pillow filling materials at a consistent rate.

The continuous operation of the extrusion line ensures high production efficiency, reducing labor costs and maximizing the yield from the raw materials. Additionally, the automated system helps reduce the potential for human error, improving overall production quality and consistency.

Advanced Cooling and Shaping System

Once the TPE or PE material is extruded into the desired shape, the cooling system ensures that it retains its form and texture. The Plastic TPE/PE Filling Pillow Core Extrusion Line is equipped with a high-efficiency cooling unit that rapidly cools the extruded material, solidifying it without compromising its softness or flexibility.

The cooling system typically includes a water bath and air-cooling units that ensure the material cools evenly and solidifies quickly, preventing any distortion or warping. This is especially crucial for producing uniform pillow cores that maintain their desired texture and shape throughout the production process.

High-Precision Cutting System

After the material is cooled and shaped, it is ready to be cut into the desired pillow core size. The Plastic TPE/PE Filling Pillow Core Extrusion Line is equipped with an automatic cutting system that ensures precise, uniform cutting of the filling material. The cutting mechanism is synchronized with the production speed, ensuring that the material is cut into accurate lengths, which are essential for consistent pillow production.

The cutting system is highly adjustable, allowing manufacturers to modify the cutting length to meet different pillow specifications. Whether producing large or small pillow cores, the extrusion line delivers precise cuts, ensuring that each core meets the required dimensions.

Energy-Efficient Operation

Energy efficiency is a key feature of the Plastic TPE/PE Filling Pillow Core Extrusion Line, which is designed to minimize energy consumption while maintaining high production efficiency. The line’s advanced heating, cooling, and extrusion processes are optimized to reduce energy waste, making it a cost-effective solution for manufacturers.

By using energy-efficient components and minimizing idle time, the extrusion line helps reduce operational costs and contributes to a more sustainable production process.

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Heating

Central height (mm)

1. High Production Efficiency

The Plastic TPE/PE Filling Pillow Core Extrusion Line is designed for continuous, high-speed production. The automated system reduces labor costs and minimizes downtime, allowing for large volumes of pillow cores to be produced efficiently.

2. Customization of Density and Texture

Manufacturers can easily adjust the extrusion parameters to produce pillow cores with varying densities and textures. This flexibility ensures that the line can produce pillow fillings for different types of pillows, from plush to firm, meeting diverse customer preferences.

3. Consistent Product Quality

The precision of the Plastic TPE/PE Filling Pillow Core Extrusion Line ensures that each pillow core meets the highest standards of quality. From uniform density to consistent cutting lengths, the line produces high-quality filling materials that guarantee superior comfort and durability in the final product.

4. Energy and Cost Efficiency

The energy-efficient design of the extrusion line helps reduce operational costs by minimizing energy consumption during the production process. The optimized heating and cooling systems ensure that energy is used efficiently, contributing to cost savings for manufacturers.

5. Environmental Sustainability

By producing high-quality pillow cores with minimal waste, the Plastic TPE/PE Filling Pillow Core Extrusion Line supports a more sustainable manufacturing process. Additionally, TPE and PE materials are recyclable, contributing to reduced environmental impact.

Overview

Raw Material Preparation

Extrusion Process

Shaping and Cooling

Key Features and Benefits

Applications

Technical Specifications