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TPE/PE pillow stuffing PE filled polymer elastic making machine

Plastic TPE/PE Hose Extrusion Line machine for Filling Pillow Core

Plastic TPE/PE Filling Pillow Core Extrusion Line is specialized for the production of TPE (thermoplastic elastomer) or PE (polyethylene) material pillow tube equipment. Such production lines typically consist of a series of interconnected machines and process steps to complete the entire manufacturing process from raw material to final product.

Model:
Plastic TPE/PE Filling Pillow Core Extrusion Line
Brand:
Qinxiang

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Product Description

▏Product Vedio

▏Product Introduction

‖ Plastic TPE/PE Filling Pillow Core Extrusion Line

The Plastic TPE/PE Filling Pillow Core Extrusion Line is a specialized production system designed to manufacture pillow cores using TPE (Thermoplastic Elastomer) and PE (Polyethylene) materials.

▏Customer case

▏Technical Parameters

Model	Diameter (mm)	L/D	Speed (rpm)	Output (kg/h)	Drive Power (kw)	Heating		Central height (mm)
Model	Diameter (mm)	L/D	Speed (rpm)	Output (kg/h)	Drive Power (kw)	District	Power (kw)	Central height (mm)
SJ-30/25	30	25	60	8	4	3	3	1000
SJ-45/25	45	25	90	40	11	3	6	1000
SJ-45/30	45	30	100	50	15	4	8	1000
SJ-50/28	50	28	127	60	18.5	3	8	1000
SJ-55/28	55	28	130	95	30	3	12	1000
SJ-65/25	65	25	60	55	22	3	10	1000
SJ-65/30	65	28	110	140	37	3	15	1000
SJ-75/30	75	30	100	150	45	3	15	1000
SJ-80/30	80	30	100	180	55	4	25	1000
SJ-90/25	90	25	100	160	55	4	24	1000
SJ-90/30		30	80	210	75	5	30	1000
SJ-90/52		52	50	100	37	10	40	1000

▏Production Procedure

▏Product Photos

Plastic TPE/PE Filling Pillow Core Extrusion Line

Plastic TPE/PE Filling Pillow Core Extrusion Line extruder

Plastic TPE/PE Filling Pillow Core Extrusion Line main extruder

Plastic TPE/PE Filling Pillow Core Extrusion Line main screw

Plastic TPE/PE Filling Pillow Core Extrusion Line main mould

Plastic TPE/PE Filling Pillow Core Extrusion Line vacuum calibration water tank

Plastic TPE/PE Filling Pillow Core Extrusion Line vacuum calibration tank

Plastic TPE/PE Filling Pillow Core Extrusion Line vacuum calibration tank operation

Plastic TPE/PE Filling Pillow Core Extrusion Line belt hauling off machine

Plastic TPE/PE Filling Pillow Core Extrusion Line hauling off machine belts

Plastic TPE/PE Filling Pillow Core Extrusion Line cutting machine

Plastic TPE/PE Filling Pillow Core Extrusion Line cutting machine operation

▏Product Intorduction

The Plastic TPE/PE Filling Pillow Core Extrusion Line is a specialized production system designed to manufacture pillow cores using TPE (Thermoplastic Elastomer) and PE (Polyethylene) materials. Here is an introduction to this extrusion line:

1	Overview
	TThe TPE/PE Filling Pillow Core Extrusion Line is a comprehensive production system that transforms raw TPE or PE granules into pillow cores. This process involves several key steps, including raw material preparation, extrusion, shaping, and cooling.

2	Raw Material Preparation
	The production line begins with the preparation of TPE or PE granules. These granules are the primary raw materials used in the extrusion process. The granules are typically stored in hoppers and then fed into the extruder.

Extrusion Process

The extrusion process is a critical step in the production line. Here, the TPE or PE granules are heated in the extruder barrel and turned into a melt by the combined effects of heat and shear. A screw within the extruder carries the melted plastic through a shaped die, producing continuous lengths of the desired profile. The extrusion process can be adjusted to accommodate different types of TPE and PE materials, ensuring optimal performance and quality.

4	Shaping and Cooling
	After extrusion, the melted plastic is shaped into the desired profile using a die. The shaped material is then cooled, typically by air or water, to solidify and stabilize the pillow core structure. This cooling process is essential to maintain the integrity and shape of the pillow cores.

Key Features and Benefits

Versatility: The line can process both TPE and PE materials, offering flexibility in production.
Efficiency: The extrusion process is designed to be efficient, allowing for high production rates.
Quality Control: The system includes various mechanisms to ensure consistent quality and performance of the pillow cores.
Customization: The line can be customized to meet specific production requirements and specifications.

6	Applications
	The TPE/PE Filling Pillow Core Extrusion Line is primarily used in the production of pillow cores for various applications, including bedding, furniture, and other cushioning products. The resulting pillow cores are known for their comfort, durability, and flexibility.

Technical Specifications

Extruder Type: Single-screw extruders with special geometries are often used for TPE profiles.
Temperature Settings: Melt temperatures typically range from 150°C to 210°C for TPE and 150°C to 205°C for PE.
Screw Design: Screws with high compression ratios (3:1 to 4.5:1) are preferred for TPE, while lower compression ratios are suitable for PE.