ABS hollow solid plate extrusion line Plastic Sheet Making Machine

ABS hollow solid plate extrusion line Plastic plate Making Machine

ABS sheet production line is a set of melting extrusion, cooling, cutting and stacking functions in one of the automatic production equipment. Its core equipment includes extruders, molds, cooling devices, traction devices, cutting devices and control systems. ABS raw materials are melted and plasticized in the extruder, extruded by the mold, cooled by the cooling device, and finally obtained by the traction device and cutting device ABS sheet with fixed length and width.

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ABS plate production line

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Product Description

▏Product Vedio

▏Product Introduction

‖ ABS hollow solid plate extrusion line/Plastic plate Making Machine

ABS hollow solid plate extrusion line introduction

The ABS (Acrylonitrile Butadiene Styrene) Hollow Solid Plate Extrusion Line is a specialized manufacturing system designed to produce high-quality, durable ABS plates with either hollow or solid structures. These plates are widely used in various industries, including automotive, construction, and electronics, due to their excellent mechanical properties, impact resistance, and thermal stability.

▏Range Of Application

▏Technical Parameters

Production line configuration	Detail
Mixing vertical dryer	QX-2T
SJ80/30 single screw extruder	80-150 kg/h
Vacuum forming tank	4.5m
Hauling off machine	2700mm
Cutting machine	Transverse cutting
QX-800 automatic vacuum feeding system	450KG/H

▏Production Procedure

▏Product Photos

ABS plate production line

ABS hollow solid plate extrusion line Plastic Sheet Making Machine high quality

ABS sheet production line

Mixing vertical dryer

QX-2T

stainless steel

SJ80/30 single screw extruder

QX-800 automatic vacuum feeding system

QX-75 hopper dryer

screw and barrel

Efficient automated production

Vacuum forming tank

Precise control

Excellent plate quality

Good thickness uniformity

Simple and flexible operation

Hauling off machine

Strong adaptability

Energy saving and environmental protection

Easy maintenance

Safe and reliable

Cutting machine

Cutting precision

Chip-free cutting

ABS hollow solid plate extrusion line Plastic Sheet Making Machine Fixed-scale cutting Fixed-scale cutting

High economic benefits

▏Product Details

1

Key Components and Process

Extruder: The extrusion line starts with a high-performance extruder, typically a single-screw or twin-screw extruder, designed to melt and process ABS granules efficiently. The extruder's screw and barrel are engineered to ensure proper melting and mixing of the ABS material.

Die: The melted ABS is then forced through a specially designed die to form the hollow or solid plate profile. The die shape and size can be customized to produce plates of various thicknesses and widths.

Vacuum Sizing and Cooling: After exiting the die, the ABS plate enters a vacuum sizing and cooling tank. The vacuum sizing ensures the plate maintains its precise dimensions, while the cooling process solidifies the material.

Calibration and Haul-off: The calibrated plate then passes through a series of rollers for further cooling and calibration. A haul-off unit pulls the plate through the line at a consistent speed, ensuring uniform thickness and surface quality.

Cutting: Finally, the ABS plate is cut to the desired length by a cutting device. The cutting process can be automated for precise and efficient production.

2

Applications

ABS plates produced by this extrusion line are used in numerous applications, including:

Automotive: For interior and exterior components, such as dashboards, door panels, and body parts.
Construction: For wall panels, partitions, and other building materials.
Electronics: For housings, enclosures, and other structural components.
Furniture: For chair backs, tabletops, and other furniture parts.

3

Advantages

Versatility: The line can produce both hollow and solid ABS plates, offering flexibility in production.
Efficiency: High-volume production capabilities make it suitable for large-scale manufacturing.
Quality Control: The extrusion process ensures consistent quality and performance of the plates.
Customization: The line can be customized to produce plates of different sizes, thicknesses, and profiles to meet specific customer requirements.

4

Technical Specifications

Extruder Types: Single-screw and twin-screw extruders are commonly used, with twin-screw extruders often preferred for their better mixing and melting capabilities.
Temperature Settings: Melt temperatures typically range from 220°C to 270°C for ABS.
Screw Design: Screws with high compression ratios are used to ensure thorough melting and mixing of the ABS material.
Die Design: Custom dies are designed to produce hollow or solid plates with specific dimensions and profiles.

▏FAQ

1.Are you a factory or trading company?

Qinxiang:We are a factory.

2.Can we visit your machine operation in your factory?

Qinxiang:You can see machine operation in our factory.

3.Can the machine be customized?

Qinxiang:Yes,it can.

4.How many electric, water, air need for the machines?

Qinxiang: technical department supply the whole layout for workshop details.

5.Can I operate machine if don’t have experienced engineers?

Qinxiang: (1) short-time engineers to customer company (5-15days) (2) Year-time working as requirements

6.Any quality checking before shipment?

Qinxiang: 100% confirm, run and test machines before shipment with quality certificate.

7.How long is the guarantee?

Qinxiang: 12 months since the first day customer operates (except wear parts).

8.How can u help us when face some technical problem?

Qinxiang: 24 hours by e-mail, message, calling. If problems happens need engineer we will arrange the closest or agent in local country, or send Chinese Engineers to solve in 2 weeks.

9.Where can we get spare part?

Qinxiang: we choose International Brand that customer can find it in everywhere, such as Siemens, Schneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT and other express.