110-250 pipe vacuum forming cooling tank
Qinxiang
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Applicable tube's diameter | Φ110-250mm |
Cooling mode | spray cooling |
Spray pipie material | 304 stainless steel |
Vacuun pump power | 5.5kw;2 sets |
Water pump power | 5.5kw;2 sets |
Moving motor power | 1.1kw |
110-250 vacuum forming tank
Excellent processing capacity
Stainless steel operating panel
Energy saving and environmental protection
Wide applicability
High precision sizing sleeve
Durable spray head
Vacuum meter
Length:9m
Stainless steel
1 | Equipment structure and composition |
The 110-250 pipe vacuum forming cooling tank is mainly composed of a vacuum tank, a vacuum system, a control system, a heating system and a cooling system. The vacuum forming cooling tank is made of high-strength materials and has good sealing performance, ensuring that a stable vacuum environment can be established during processing. The vacuum system is responsible for pumping the air out of the vacuum chamber to achieve the required vacuum degree. The control system is responsible for monitoring and adjusting the operation status of the entire equipment to ensure that the equipment can work according to the preset process parameters. |
2 | The working principle and advantages |
When the pipe enters the vacuum forming cooling tank, the vacuum system begins to work, and the atmospheric components such as oxygen are removed from the vacuum chamber to establish a low-pressure vacuum environment. In this environment, the gas inside the pipe is also extracted, making the surface of the pipe produce negative pressure, and the pressure is reduced. Due to the difference in air pressure between the inside and outside of the pipe at this time, the surface stress on the pipe is also reduced, which helps to reduce deformation and stress concentration during processing. At the same time, the heating system and the cooling system begin to work, and through the precise control of the temperature of the pipe, the pipe can reach the expected processing temperature. In the vacuum room, the pipes are formed and quenched by various molds. In the vacuum, high temperature, high pressure environment, the pipe can show the best processing state, thereby improving the processing accuracy, but also can protect the pipe from deformation. |
3 | Application field and effect |
110-250 pipe vacuum forming cooling tank is widely used in the field of tube processing in construction, chemical industry, electric power and other industries. By using the equipment, the precise forming and quenching treatment of the pipe can be realized, the strength and wear resistance of the pipe can be improved, and the service life can be extended. At the same time, due to the vacuum technology used in the processing process, the oxidation and deformation of the pipe can be effectively reduced, and the product quality and pass rate can be improved. |
4 | Operation and maintenance |
The operation of the equipment is simple, only through the control system to set the process parameters, the equipment can automatically complete the entire processing process. At the same time, the equipment is also equipped with a perfect maintenance system, which can monitor the operating status of the equipment in real time, discover and deal with potential problems in time, and ensure the stable operation and long life of the equipment. |
1 | Firstly, its vacuum environment ensures high-quality processing, preventing oxidation and deformation of the pipe surface, thus guaranteeing precision. Secondly, the vacuum setting maintains a balanced negative pressure on the pipe surface, significantly enhancing processing speed and efficiency. |
2 | the vacuum system effectively reduces the presence of atmospheric components like oxygen during processing, thereby conserving energy and minimizing atmospheric pollution. The durability of the pipe materials is also prolonged, further reducing resource costs. |
3 | the tank's construction, often utilizing high-grade materials like stainless steel, ensures durability and longevity. The vacuum suction system, often equipped with high-precision pumps, operates with minimal noise and maintains stable vacuum levels. The cooling system, whether through water baths or spraying, achieves uniform and efficient cooling, critical for achieving desired pipe properties. |
4 | the 110-250 pipe vacuum forming cooling tank is designed for seamless integration with other essential equipment in the pipe production line, such as extrusion machines, forming molds, tractors, cutters, and stacking mechanisms. This integrated approach simplifies the overall production process, enhancing operational efficiency and final product quality. |
Applicable tube's diameter | Φ110-250mm |
Cooling mode | spray cooling |
Spray pipie material | 304 stainless steel |
Vacuun pump power | 5.5kw;2 sets |
Water pump power | 5.5kw;2 sets |
Moving motor power | 1.1kw |
110-250 vacuum forming tank
Excellent processing capacity
Stainless steel operating panel
Energy saving and environmental protection
Wide applicability
High precision sizing sleeve
Durable spray head
Vacuum meter
Length:9m
Stainless steel
1 | Equipment structure and composition |
The 110-250 pipe vacuum forming cooling tank is mainly composed of a vacuum tank, a vacuum system, a control system, a heating system and a cooling system. The vacuum forming cooling tank is made of high-strength materials and has good sealing performance, ensuring that a stable vacuum environment can be established during processing. The vacuum system is responsible for pumping the air out of the vacuum chamber to achieve the required vacuum degree. The control system is responsible for monitoring and adjusting the operation status of the entire equipment to ensure that the equipment can work according to the preset process parameters. |
2 | The working principle and advantages |
When the pipe enters the vacuum forming cooling tank, the vacuum system begins to work, and the atmospheric components such as oxygen are removed from the vacuum chamber to establish a low-pressure vacuum environment. In this environment, the gas inside the pipe is also extracted, making the surface of the pipe produce negative pressure, and the pressure is reduced. Due to the difference in air pressure between the inside and outside of the pipe at this time, the surface stress on the pipe is also reduced, which helps to reduce deformation and stress concentration during processing. At the same time, the heating system and the cooling system begin to work, and through the precise control of the temperature of the pipe, the pipe can reach the expected processing temperature. In the vacuum room, the pipes are formed and quenched by various molds. In the vacuum, high temperature, high pressure environment, the pipe can show the best processing state, thereby improving the processing accuracy, but also can protect the pipe from deformation. |
3 | Application field and effect |
110-250 pipe vacuum forming cooling tank is widely used in the field of tube processing in construction, chemical industry, electric power and other industries. By using the equipment, the precise forming and quenching treatment of the pipe can be realized, the strength and wear resistance of the pipe can be improved, and the service life can be extended. At the same time, due to the vacuum technology used in the processing process, the oxidation and deformation of the pipe can be effectively reduced, and the product quality and pass rate can be improved. |
4 | Operation and maintenance |
The operation of the equipment is simple, only through the control system to set the process parameters, the equipment can automatically complete the entire processing process. At the same time, the equipment is also equipped with a perfect maintenance system, which can monitor the operating status of the equipment in real time, discover and deal with potential problems in time, and ensure the stable operation and long life of the equipment. |
1 | Firstly, its vacuum environment ensures high-quality processing, preventing oxidation and deformation of the pipe surface, thus guaranteeing precision. Secondly, the vacuum setting maintains a balanced negative pressure on the pipe surface, significantly enhancing processing speed and efficiency. |
2 | the vacuum system effectively reduces the presence of atmospheric components like oxygen during processing, thereby conserving energy and minimizing atmospheric pollution. The durability of the pipe materials is also prolonged, further reducing resource costs. |
3 | the tank's construction, often utilizing high-grade materials like stainless steel, ensures durability and longevity. The vacuum suction system, often equipped with high-precision pumps, operates with minimal noise and maintains stable vacuum levels. The cooling system, whether through water baths or spraying, achieves uniform and efficient cooling, critical for achieving desired pipe properties. |
4 | the 110-250 pipe vacuum forming cooling tank is designed for seamless integration with other essential equipment in the pipe production line, such as extrusion machines, forming molds, tractors, cutters, and stacking mechanisms. This integrated approach simplifies the overall production process, enhancing operational efficiency and final product quality. |