Pipe Vacuum Forming Tank Parts Nozzle Spray

Plastic Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray

Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray

Model:
25/32 Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray
Brand:
Qinxiang

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Product Description

▏Product Introduction

pipe vacuum calibration forming tank parts nozzle sprays

▏25/32 Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray: Precision Cooling for High-Quality Pipe Manufacturing

Introduction to the 25/32 Pipe Vacuum Calibration Forming Tank Nozzle Spray System

The 25/32 Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray is a critical component in PVC and CPVC pipe extrusion lines, designed to deliver uniform cooling and dimensional stability for pipes with outer diameters of 25 mm and 32 mm. Engineered for precision, this nozzle spray system ensures optimal heat dissipation, surface smoothness, and wall thickness consistency during the vacuum calibration process. Compatible with industrial-grade forming tanks, it enhances production efficiency while reducing energy consumption and material waste.

Core Components and Functional Design

High-Precision Spray Nozzles

The system features stainless steel (SS316) swirl-type nozzles with a 120° spray angle, ensuring 360° coverage across the pipe surface. Each nozzle operates at 2–4 bar pressure, delivering a laminar water flow rate of 15–25 L/min to eliminate thermal stress and minimize pipe ovality (≤0.5% deviation).

Modular Spray Manifold Assembly

A customizable manifold with 8–12 nozzle slots allows adjustable positioning to accommodate 25 mm and 32 mm pipe sizes. The quick-release clamp design enables tool-free reconfiguration in under 10 minutes, reducing downtime during product changeovers.

Technical Specifications and Performance Metrics

Nozzle Material: SS316 stainless steel, corrosion-resistant
Spray Coverage: 95%±2% pipe surface contact
Temperature Control: Water cooling range 10°C–30°C (±1°C)
Flow Rate Adjustment: 0–30 L/min via PLC-controlled valves
Pressure Tolerance: 0.1–0.15 MPa vacuum stability

Key Advantages Over Conventional Spray Systems

Enhanced Cooling Uniformity

Patented turbulence-reduction technology eliminates hot spots, achieving a pipe surface temperature gradient of ≤3°C/m. This prevents warping and ensures compliance with ISO 1452-2 dimensional tolerances (OD: ±0.2 mm, WT: ±0.1 mm).

Energy and Water Efficiency

A closed-loop water recycling system reduces consumption by 40%, while variable-frequency drives (VFDs) optimize pump power usage. The setup cuts overall energy costs by 25% compared to traditional open-channel cooling tanks.

Applications in Pipe Production Lines

The 25/32 Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray is indispensable for manufacturing:

Potable Water Pipes: NSF/ANSI 61-certified CPVC pipes
Industrial Conduits: Chemical-resistant PVC pipes for acid drainage
HVAC Systems: Insulated foam-core PVC pipes
Agricultural Irrigation: UV-stabilized PVC pipes

Smart Integration and Quality Assurance

IoT-Enabled Monitoring

Embedded flow sensors and pressure transmitters provide real-time data to the central HMI. Alerts trigger automatically for nozzle blockages or vacuum leaks, ensuring 99.8% operational uptime.

Durability Testing

Nozzles undergo 5,000-hour salt spray testing (ASTM B117) and 20,000-cycle endurance validation to guarantee performance in high-humidity environments.

Installation and Maintenance Features

Plug-and-Play Compatibility

Pre-drilled mounting brackets align with ISO-standard forming tanks, enabling installation within 2 hours. The system integrates seamlessly with brands like KraussMaffei and Battenfeld extrusion lines.

Self-Cleaning Functionality

A reverse-flush mode activated every 8 hours removes sediment buildup, extending nozzle lifespan by 3x compared to manual cleaning systems.

▏Product Introduction

pipe vacuum calibration forming tank parts nozzle sprays

▏Technical Parameters

喷淋头细节介绍

▏Product Introduction

1

Adjust humidity

In the molding process of plastic products, humidity is crucial to the shape and quality of the product. By spraying the right amount of water, the pipe vacuum calibration forming tank parts nozzle sprays can effectively control the humidity in the vacuum box, so that the product is not easy to deform, thereby improving the quality and stability of the product.

Especially in the production of rubber products, suitable humidity conditions also play a key role in the forming and curing of rubber.

2	Adjust the temperature
	The vacuum chamber needs to maintain a suitable temperature to control the flow and molding effect of plastic or rubber. By controlling the amount and temperature of spray water, the pipe vacuum calibration forming tank parts nozzle sprays can adjust the temperature in the vacuum box and keep it within the appropriate range, so that the product has better plasticity and stability.

3	Cooling and shaping
	In the rubber industry, the pipe vacuum calibration forming tank parts nozzle sprays are also used to cool thermoformed rubber products by spraying cooling water to rapidly reduce product temperature, accelerate curing speed and improve production efficiency.

4	Cleaning and maintenance
	The pipe vacuum calibration forming tank parts nozzle sprays is not only used for humidity and temperature regulation during production, but also for cleaning during equipment maintenance. It can spray cleaning agent or water to the equipment, remove the dirt and residue on the surface of the equipment, and keep the production environment clean and sanitary.