▏Product Vedio
▏Product Introduction
▏Plastic Pipe Straw Vacuum Water Cooling Tank: Essential for Precise Pipe Cooling and Shaping
The Plastic Pipe Straw Vacuum Water Cooling Tank is a critical piece of equipment used in the extrusion process for plastic pipes, particularly in the production of flexible pipes such as those used in agricultural irrigation and plumbing systems. It plays a key role in ensuring that the hot, newly-extruded pipe maintains its shape, size, and structural integrity as it cools down. By combining vacuum calibration and water cooling, this machine ensures that the final product is dimensionally accurate, smooth, and free from defects.
In this product introduction, we will explore the essential features, functionality, and advantages of the Plastic Pipe Straw Vacuum Water Cooling Tank, highlighting how it contributes to efficient and high-quality pipe production.
▏What is the Plastic Pipe Straw Vacuum Water Cooling Tank?
The Plastic Pipe Straw Vacuum Water Cooling Tank is designed to calibrate and cool extruded plastic pipes. The system uses a combination of vacuum pressure and water cooling to achieve the desired pipe shape, size, and surface finish. After the extrusion process, the plastic pipe enters the cooling tank while still in a hot and soft state. The vacuum calibration ensures that the pipe maintains its intended shape, while the cooling system uses water to rapidly reduce the temperature, solidifying the pipe to the desired hardness.
The name "straw" refers to the small, often flexible pipes typically used for irrigation or other similar applications. The tank is versatile enough to handle a wide range of pipe sizes, making it ideal for different industrial sectors, including agriculture, construction, and plumbing.
▏How Does the Plastic Pipe Straw Vacuum Water Cooling Tank Work?
The operation of the Plastic Pipe Straw Vacuum Water Cooling Tank is straightforward, yet vital to ensuring the quality of the finished product. Here’s a step-by-step guide to its functionality:
 | 1. Pipe Entry
After the pipe is extruded, it enters the vacuum water cooling tank while still in a soft, hot state. This is the critical stage where the pipe requires precise calibration and cooling to ensure that it solidifies into the correct shape and size. |
| 2. Vacuum Calibration
As the pipe travels through the tank, the vacuum system applies pressure to the pipe’s outer surface. This forces the pipe into a mold that conforms to the desired diameter and shape. The vacuum calibration system ensures that the pipe maintains its roundness and avoids deformation or dimensional inaccuracies. |
| 3. Water Cooling
Simultaneously, water flows around the pipe to lower its temperature. The cooling process is crucial in solidifying the pipe while preventing warping or the formation of internal stress that could lead to future damage. The temperature of the water is regulated to ensure that the cooling is both rapid and uniform. |
| 4. Solidification and Exit
Once the pipe has been calibrated and cooled, it exits the tank in its final form. The pipe is now rigid, dimensionally accurate, and ready for further processing, such as cutting to length or coiling. |
▏Technical Parameters
| Applicable range | small diameter products |
| Cooling mode | water cooling |
| Tank material | 304 stainless steel |
| Vacuun pump power | 2.2kw;1 set |
| Water pump power | 0.75kw;1 set |
The front and rear are adjusted by hand.
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▏FAQ
1.Are you a factory or trading company?
Qinxiang:We are a factory.
2.Can we visit your machine operation in your factory?
Qinxiang:You can see machine operation in our factory.
3.Can the machine be customized?
Qinxiang:Yes,it can.
4.How many electric, water, air need for the machines?
Qinxiang: technical department supply the whole layout for workshop details.
5.Can I operate machine if don’t have experienced engineers?
Qinxiang: (1) short-time engineers to customer company (5-15days) (2) Year-time working as requirements
6.Any quality checking before shipment?
Qinxiang: 100% confirm, run and test machines before shipment with quality certificate.
7.How long is the guarantee?
Qinxiang: 12 months since the first day customer operates (except wear parts).
8.How can u help us when face some technical problem?
Qinxiang: 24 hours by e-mail, message, calling. If problems happens need engineer we will arrange the closest or agent in local country, or send Chinese Engineers to solve in 2 weeks.
9.Where can we get spare part?
Qinxiang: we choose International Brand that customer can find it in everywhere, such as Siemens, Schneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT and other express.
