ABS sheet plate board vacuum forming tank plastic sheet vacuum shaping tank

plastic ABS sheet plate board vacuum calibration forming tank

ABS plate vacuum calibration forming tank is an important equipment used in ABS (acrylonitrile-butadiene-styrene) plate production process. Its main function is to achieve the required size and shape of the ABS plate in the shaping process through precise vacuum adsorption and temperature control, while ensuring the flatness and surface quality of the plate.

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ABS plate vacuum calibration forming tank
Brand:
Qinxiang

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Product Description

▏Product Vedio

▏Product Introduction

▏ABS Plate Vacuum Calibration Forming Tank: Precision and Quality in Plastic Sheet Production

The ABS plate vacuum calibration forming tank is a critical piece of equipment in the production of high-quality ABS plastic sheets. ABS (Acrylonitrile Butadiene Styrene) is widely used in numerous industries due to its strength, durability, and ease of processing. This machine plays a crucial role in the shaping, cooling, and calibration of ABS sheets, ensuring consistent thickness, smooth surfaces, and dimensional stability. In this product introduction, we explore the features, benefits, and applications of the ABS plate vacuum calibration forming tank.

▏Key Features of the ABS Plate Vacuum Calibration Forming Tank

1. Precision Vacuum Calibration

The core functionality of the ABS plate vacuum calibration forming tank lies in its vacuum calibration system. The machine uses vacuum suction to draw the hot, extruded ABS sheet into a calibration mold, ensuring uniform thickness and preventing warping or distortion. This process ensures that the sheet remains flat and the material is evenly distributed across the surface, which is essential for maintaining product quality.

2. Efficient Cooling System

The forming tank is equipped with an advanced cooling system, typically involving water cooling, which quickly solidifies the ABS sheet after it has been shaped. By rapidly cooling the plastic, the tank helps maintain the integrity of the material and ensures that the sheet retains its shape without any deformation.

3. Adjustable Parameters

The ABS plate vacuum calibration forming tank comes with adjustable parameters such as vacuum pressure, water temperature, and roller speed. These adjustable settings allow manufacturers to fine-tune the process according to the specific material properties and production requirements. This level of flexibility ensures that the tank can handle various ABS formulations and meet different thickness and dimensional specifications.

4. Durable Construction

The machine is designed to withstand continuous operation with minimal maintenance. Made from high-quality materials such as stainless steel and corrosion-resistant alloys, the ABS plate vacuum calibration forming tank is built for longevity and to handle the stress of high-volume production environments. This durability reduces the need for frequent repairs and ensures a consistent production process.

5. Closed-Loop Water Circulation

To enhance energy efficiency and sustainability, the ABS plate vacuum calibration forming tank is equipped with a closed-loop water circulation system. This system recycles cooling water, minimizing water consumption and reducing operational costs. The closed-loop design also helps in maintaining consistent cooling temperatures, which is essential for high-quality product output.

▏How Does the ABS Plate Vacuum Calibration Forming Tank Work?

1. Extrusion of ABS Sheet

The process begins with the extrusion of ABS resin into a continuous sheet. The molten ABS is pushed through an extrusion die to form the basic sheet, which is then cooled to a certain degree. The sheet is still soft and pliable at this point and must be further shaped and calibrated to the required specifications.

2. Vacuum Calibration and Shaping

Once the extruded sheet enters the vacuum calibration forming tank, vacuum suction is applied to gently pull the hot ABS sheet into precise molds or calibration rollers. The vacuum pressure ensures that the sheet maintains its intended thickness and remains flat as it passes through the machine. This suction also prevents any deformation, such as curling or bending, ensuring the sheet's dimensional stability.

3. Cooling and Solidification

The forming tank features a cooling system that rapidly cools the ABS sheet by submerging it in a water bath. This process solidifies the material and ensures that the sheet retains its shape without warping. The cooling time is carefully controlled to avoid uneven cooling, which could lead to defects or inconsistency in thickness.

4. Final Calibration and Discharge

Once the sheet is calibrated and cooled, it is ready for discharge from the machine. At this stage, the ABS sheet is stable, rigid, and dimensionally accurate. The final product is then transferred to the next stage of production, which may involve cutting, trimming, or further processing.

▏Production Details

▏Product Photos

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1

Product overview

ABS plate vacuum calibration forming tank is an important equipment used in ABS (acrylonitrile-butadiene-styrene) plate production process. Its main function is to achieve the required size and shape of the ABS plate in the shaping process through precise vacuum adsorption and temperature control, while ensuring the flatness and surface quality of the sheet. This equipment is widely used in ABS plate production line to provide high-quality substrate for subsequent processing and use of plate.

2

Product characteristics

1.High efficiency and stability: Advanced vacuum adsorption and temperature control system is used to ensure the stability and reliability of the plate in the shaping process.

2. Precise control: Through the precise control system, the size, shape, flatness and surface quality of the plate can be accurately controlled.

3. Energy saving and environmental protection: The equipment adopts efficient and energy-saving design to reduce energy consumption and operating costs, while meeting environmental protection requirements.

4. Easy to operate: the operation interface is simple and clear, the operation is simple, and the skill requirements for the operator are reduced.

3

Product characteristics

1. Vacuum degree range: according to the specific model

2. Setting temperature range: according to the characteristics of ABS material

3. Sheet size range: can be customized according to customer needs, adapt to different specifications of ABS sheet production.

4. Control system: PLC control system is used to achieve accurate control of equipment parameters.

4

Application field

ABS plate vacuum calibration forming tank is widely used in the ABS sheet production line of construction, decoration, furniture, automobile, electronics and other industries. It can meet the needs of different industries for the size, shape, flatness and surface quality of ABS sheets, and provide high-quality substrate for the subsequent processing and use of sheets.

5

Equipment operation process

1. Preparations: Check that all components of the device are in good condition and that the power supply, water supply, and air supply are normal.

2. Place the sheet: Place the ABS plate to be shaped on the shaping table to ensure that the sheet fits closely with the countertop.

3. Start the device: Press the start button to start the device. The vacuum pump begins to pump air to form a negative pressure environment inside the setting table; The heating system starts heating and raises the setting table temperature to the set value.

4. Shaping process: Under the action of vacuum and heating, the ABS sheet is gradually softened and fitted on the shaping table to form the required size and shape.

5. Cooling and shaping: When the plate reaches the required temperature, stop heating and open the cooling system, so that the plate is quickly cooled and shaped on the shaping table.

6. Take out the sheet: After the plate is completely cooled, close the vacuum pump and remove the vacuum adsorption, and take out the shaped ABS plate.

6

Troubleshooting and maintenance

1. Troubleshooting: Periodically check whether all components of the device work properly. If any exception is found, rectify it in time. Common faults include insufficient vacuum, abnormal temperature, and control system failures.

2. Maintenance: Regular maintenance of the equipment, such as cleaning the surface of the equipment, replacing the wear parts, checking the electrical lines, etc. Ensure equipment is in good condition to improve production efficiency and product quality.

7

Precautions

1. The operator should be familiar with the equipment operation process and safe operation procedures to ensure correct and safe operation.

2. Do not adjust device parameters or perform other unnecessary operations when the device is running.

3. The equipment should be placed in a dry, ventilated, dust-free and pollution-free environment to ensure the normal operation of the equipment and extend the service life.

4. During the operation of the device, check the working status of each component regularly. If any exception occurs, handle it in time and record it.

5. The equipment should be maintained regularly to ensure that the equipment is in good condition and extend the service life.