Plastic Small-scale Laboratory Mini extruder

High-Precision Control

• Accurate Temperature Control: Our Small-scale extruder features a multi-zone heating system with high-precision sensors, ensuring uniform melt temperature throughout the extrusion process.

• Precise Flow Regulation: The digital control system allows for exact adjustment of material flow and screw speed, meeting the demands of small-batch experiments.

Compact and Benchtop Design

• Small-Scale & Portable: Designed as a benchtop extruder, it occupies minimal space and is ideal for laboratory environments and research centers.

• Modular Construction: A modular design facilitates easy disassembly, maintenance, and upgrades, reducing downtime and maintenance costs.

Full Automation and Intelligent Control

• PLC Touchscreen Interface: The fully automated system provides intuitive control over all process parameters, from material pre-treatment to final extrusion.

• Real-Time Data Acquisition: Online monitoring collects real-time data on temperature, pressure, and screw speed, enabling immediate adjustments to ensure consistency.

Efficient Cooling and Calibration

• Multi-Stage Cooling: The extruded material passes through a series of water and air cooling stages, ensuring rapid, uniform solidification and minimal thermal deformation.

• Precision Calibration: Calibration modules adjust cooling parameters in real time to maintain consistent thickness.

Versatility and Flexibility

• Multi-Functionality: Capable of single-layer, dual-layer, and multi-layer co-extrusion, the machine is adaptable to various research needs.

• Material Compatibility: Suitable for processing a wide range of thermoplastics, making it ideal for diverse R&D applications.

Energy-Efficient and Eco-Friendly Design

• Low Energy Consumption: Innovative heating and cooling systems reduce energy usage while maintaining performance.

• Quiet Operation: The low-noise design is well-suited for laboratory environments.

New Material Development

• Formulation Testing: Researchers can test new material formulations, evaluating processing behavior and end-product performance.

• Process Optimization: Fine-tune processing parameters such as temperature, pressure, and screw speed to optimize material properties before full-scale production.

Small-Scale Production and Prototyping

• Prototype Manufacturing: Quickly produce prototypes and small batches for market testing and concept validation.

• Custom Pilot Runs: Ideal for startups and research institutions requiring low-volume, high-precision production.

Academic Research and Teaching

• Research Experiments: Universities and research labs use the extruder for experiments in material science, polymer processing, and mechanical engineering.

• Educational Demonstrations: Provides hands-on experience in extrusion technology for students in engineering and materials courses.

Process Development and Equipment Testing

• Process Innovation: Test and refine new processing techniques and equipment modifications in a controlled, small-scale setting.

• Pre-Production Trials: Validate production processes before scaling up to full production lines.

Cost-Effective for R&D

• Lower Investment: Small-scale extruders require a lower capital investment, making them ideal for research institutions and startups.

• Reduced Operating Costs: Energy-efficient design and automated processes reduce operational expenses.

Ease of Use

• User-Friendly Interface: The intuitive touchscreen interface allows even non-expert operators to quickly learn and operate the machine.

• Simple Maintenance: Modular design ensures easy access to key components, reducing maintenance time and costs.

High Precision and Stability

• Consistent Output: Advanced temperature and flow control maintain consistent material properties and thickness, meeting ±0.05mm tolerance requirements.

• Reliable Data Collection: Real-time monitoring and automated adjustments ensure experimental data is accurate and repeatable.

Flexibility in Applications

• Versatile Material Processing: Capable of processing various thermoplastics, it supports a wide range of R&D projects.

• Customizable Configuration: Easily adjustable parameters allow for rapid switching between different experimental setups.

Environmental Benefits

• Energy-Saving Operation: Reduced energy consumption contributes to lower carbon emissions.

• Sustainable Manufacturing: Supports the use of recycled materials and green processing techniques.

Raw Material Preparation

• Thermoplastic resins, additives, and pigments are accurately weighed and blended.

• Pre-drying and screening ensure the raw material is free of impurities.

Automatic Feeding

• The automatic feeding system delivers the pre-treated material uniformly into the extruder.

Melting & Mixing

• The material enters the melting chamber, where the twin-screw system efficiently heats, melts, and homogenizes it.

• Precise control of temperature and screw speed ensures optimal plasticization.

Extrusion Through Custom Die

• The molten material is forced through a customized flat die, forming a continuous sheet.

• Die settings are adjusted to achieve the desired width and initial thickness.

Multi-Stage Cooling

• The extruded sheet is rapidly cooled through a combination of water and air cooling, solidifying the material uniformly.

• Controlled cooling minimizes internal stresses and dimensional variations.

Haul-Off & Stretching

• A servo-controlled haul-off system uniformly pulls the cooled sheet, ensuring consistent stretching and precise thickness.

• Real-time monitoring of tension ensures that the sheet maintains the ±0.05mm tolerance.

Automatic Cutting

• The continuous sheet is automatically cut into pre-determined lengths using a high-precision cutter.

• Automatic length detection ensures smooth, burr-free edges.

Online Inspection & Data Collection

• High-precision sensors and cameras monitor the sheet’s thickness, width, and surface finish in real time.

• Data is collected and fed back into the control system for continuous process adjustments.

Final Output & Packaging

• The approved ABS sheets are coiled, stacked, and packaged automatically for efficient storage and transport.

• The final product meets all specified quality criteria and is ready for further testing or market release.

Case Study 1: American R&D Laboratory

Background:
An American research laboratory specializing in advanced polymer studies required a high-precision laboratory extruder to test new material formulations. Their previous equipment was unable to provide consistent data due to fluctuations in process parameters.

Results:

• Enhanced Data Accuracy: The new Laboratory extruder enabled precise control over temperature and flow, yielding consistent data for material performance analysis.

• Improved Process Efficiency: The automated control system significantly reduced manual adjustments, increasing experimental throughput.

• Lower Operational Costs: The small-scale, energy-efficient design reduced both material waste and energy consumption.

Case Study 2: European University Research Center

Background:
A renowned European university’s materials science department needed a benchtop extruder for teaching and research purposes. The objective was to provide hands-on training in polymer processing while ensuring reliable experimental results.

Results:

• Educational Impact: The Benchtop extruder’s intuitive interface and real-time data collection facilitated effective learning and practical experimentation.

• Research Advancements: High-precision extrusion enabled consistent, repeatable experiments, leading to several published research papers.

• Versatility: The extruder proved capable of processing multiple types of thermoplastics, expanding the scope of research projects.

Case Study 3: Asian Startup in Material Innovation

Background:
A startup in Asia focused on developing eco-friendly plastic products required a mini extruder machine for pilot production and process optimization. The goal was to test small batches before scaling up to full production.

Results:

• Rapid Prototyping: The Mini extruder machine allowed for quick turnaround on prototypes, reducing time-to-market.

• Process Optimization: Real-time monitoring and data feedback enabled the startup to fine-tune production parameters, resulting in higher quality and consistency.

• Cost Savings: The compact design and low energy consumption significantly reduced overall production costs during the pilot phase.

Industry-Leading Technology

• We possess extensive experience in designing and manufacturing laboratory extruders, continuously incorporating the latest innovations to ensure high precision and reliability.

• Our proprietary technology ensures that every machine meets stringent quality standards while maintaining excellent operational performance.

Customized Solutions for R&D

• We offer tailor-made configurations that suit the specific needs of research institutions, universities, and small-scale manufacturers.

• Our modular design allows for rapid adjustments and scalability, making it easy to adapt the extruder to different experimental setups.

Comprehensive After-Sales Service

• Our service team provides on-site installation, thorough training, and ongoing technical support, ensuring that your extruder operates at peak performance.

• A global support network and fast response times mean that any issues are addressed promptly, minimizing downtime.

Exceptional Cost-Effectiveness

• Our laboratory extruders offer a low initial investment with reduced operating and maintenance costs, making them ideal for research and small-scale production.

• High production efficiency and minimal waste generation contribute to a rapid return on investment.

Commitment to Sustainability

• Designed with energy efficiency in mind, our extruders help reduce carbon emissions and support green manufacturing practices.

• We promote the use of recycled materials and environmentally friendly processes, aligning with global sustainability goals.,