▏Product Vedio
▏Product Introduction
▏The Whole Extrusion Line
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▏Product Overview
The Plastic Core Pipe Extruder is a high-end machine designed specifically for producing plastic core pipes. These plastic cores are widely used as the inner support for various rolled materials such as plastic films, paper, tapes, and textiles. Made from materials like PE, PP, or PVC, the core pipes are light in weight, highly resistant to pressure and wear, corrosion-proof, and aesthetically pleasing. Our state-of-the-art Plastic Core Pipe Extruder employs advanced automation control and precision machining technology to ensure that products maintain superior dimensional stability and surface finish even at high production speeds.
▏Product Applications
Plastic core pipes are used in many industries, including:
Plastic Film Production: Used for winding various plastic films (PE, PP, PVC, etc.).
Paper Roll Manufacturing: Suitable for newsprint, packaging paper, and specialty papers.
Tape Production: Used as cores for transparent tapes, masking tapes, and more.
Textile Processing: Employed in the winding of fabrics and nonwoven materials.
Industrial Packaging: Ideal for wrapping lightweight materials, labels, and promotional materials.
Application Diagram
▏Technical Features
Our Plastic Core Pipe Extruder integrates multiple advanced technologies to guarantee high-quality, stable production. Key features include:
Key Features List
 | Energy-efficient and intelligent control Versatile customization options Precision automated production line High durability with low maintenance cost Environmentally compliant design |
▏Product Photos
▏Production Process
The production process of plastic core pipes is rigorous and efficient, including the following steps:
| Raw Material Feeding: Automatic feeding system ensures high-purity plastic pellets enter the extruder steadily. |
| Plasticization & Extrusion: Pellets are melted in the heating zone and pushed through the screw to form a uniform tubular blank. |
| Sizing & Cooling: The extruded blank passes through a sizing sleeve to ensure precise dimensions, then rapidly cooled in a water bath. |
| Drawing & Cutting: The cooled pipe is smoothly drawn by a traction system and accurately cut to the set length. |
| Winding & Packaging: The cut core pipes are automatically wound or packaged ready for shipment. |
Production Process Flowchart
▏Key Specifications & Parameters
Our plastic core pipes can be customized according to customer requirements. Below is a table of common specifications:
| Parameter | Range | Description |
| Inner Diameter | 20mm - 200mm | Customizable based on roll type |
| Wall Thickness | 2mm - 10mm | Ensures adequate load-bearing |
| Length | 1000mm - 6000mm | Adjustable per production needs |
| Material | PE, PP, PVC | High quality, eco-friendly grade |
| Surface Finish | Smooth / Matte | Meets diverse application needs |
| Production Speed | 50 - 200 m/min | High-speed, stable production |
Note: Parameters can be further customized based on client orders.
▏Quality Control System
To ensure the highest quality of every plastic core pipe, we have established a rigorous quality control system covering:
| Process Monitoring: Critical parameters such as temperature, pressure, and traction speed are monitored in real time, with data stored for process optimization. |
Quality Control Flowchart
▏Maintenance & Upkeep
Long-term stable operation of the extruder requires regular maintenance. Our recommended guidelines include:
| Daily Cleaning: Clean the screw, molds, and sensors regularly to prevent material buildup. |
| Periodic Inspection: Weekly checks of the temperature control, hydraulic, and drive systems; replace worn parts promptly. |
| System Calibration: Calibrate the PLC control system and sensors monthly to ensure accuracy. |
| Operator Training: Regular training for operators enhances fault prevention and emergency handling skills. |
Maintenance Checklist
| Clean screw and molds Inspect temperature and hydraulic systems Perform periodic calibration Conduct operator training sessions |
▏Customer Case Studies
Case Study 1: Film Production Company Upgrade
Background: A leading film producer faced issues with inconsistent core pipe dimensions affecting film roll quality.
Solution: They adopted our Plastic Core Pipe Extruder, integrating automated control and real-time online inspection.
Result: Dimension consistency improved by 95%, production efficiency increased by 20%, and customer satisfaction soared.
Case Study 2: Paper Roll Production Line Enhancement
Background: A paper mill experienced high scrap rates due to poor core pipe durability and dimensional inaccuracies.
Solution: Our custom-designed plastic core pipes, combined with stringent quality control, were introduced.
Result: Scrap rates dropped to 1.2%, production costs reduced significantly, and product quality stabilized.
▏Market Prospects & Competitive Advantages
Market Prospects
Growing Demand: With expanding packaging, printing, tape, and textile industries, demand for plastic core pipes continues to rise.
Customization Trend: Increasing customer requirements for precision, material quality, and surface finish drive the trend towards customizable products.
Eco-friendly Regulations: Stringent environmental policies favor plastic core pipes for their lightweight, durable, and recyclable nature.
Competitive Advantages
Technological Leadership: Our extruder integrates advanced automation and precision technology, ensuring superior quality and efficiency.
Customization Capability: Flexible production processes and a comprehensive service system enable customized solutions for various customer needs.
After-sales Support: We provide comprehensive installation, debugging, training, and maintenance services to guarantee stable production.
▏FAQ
Q1: What materials can be used with the Plastic Core Pipe Extruder?
A1: Our extruder supports high-quality materials such as PE, PP, and PVC, with adjustable processing parameters for different plastics.
Q2: Can product specifications be customized?
A2: Yes, inner diameter, wall thickness, length, and surface finish can all be tailored to meet specific customer requirements.
Q3: How does the intelligent control system ensure product quality?
A3: The system uses advanced PLC control and online inspection technology to monitor key parameters in real time, ensuring consistent dimensions and performance.
Q4: What measures are taken to ensure energy efficiency and environmental compliance?
A4: Our design includes DC variable frequency heating, efficient cooling systems, and low-noise operation, all adhering to international environmental standards.
The Plastic Core Pipe Extruder is a cutting-edge solution for modern manufacturing of plastic core pipes. It offers numerous advantages including high efficiency, precision automation, energy saving, and eco-friendly operation. With features such as intelligent control systems, advanced screw designs, and rigorous quality control, our extruder meets the diverse needs of industries ranging from film production to paper rolls, tapes, and textiles. By continually innovating and providing customizable solutions along with outstanding after-sales service, we empower our clients to achieve stable, efficient, and green production in an increasingly competitive market.
In summary, the Plastic Core Pipe Extruder not only sets the industry benchmark in quality and performance but also provides a sustainable and cost-effective solution for modern roll core production. Our commitment to technological advancement and customer satisfaction makes this extruder an ideal choice for businesses aiming to optimize production and stay ahead in the market.
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