304 stainless steel Plastic PVC PE PPR Pipe Vacuum Forming Sizing Tank

1. High-Performance Vacuum Calibration System

The core feature of the 304 Stainless Steel Pipe Vacuum Forming Sizing Tank is its vacuum calibration system. This system applies vacuum pressure to the outer surface of the hot, extruded pipe as it enters the tank. The vacuum ensures that the pipe maintains its roundness and correct diameter as it moves through the tank, preventing deformation. This process is essential for achieving precise dimensions and uniformity in the finished pipe.

2. Efficient Water Cooling System

To solidify the pipe, the 304 Stainless Steel Pipe Vacuum Forming Sizing Tank includes an advanced water cooling system. The cooling water circulates around the pipe as it travels through the tank, rapidly lowering its temperature and solidifying the thermoplastic material. This rapid cooling process ensures the pipe maintains its structural integrity, preventing warping or internal stress. The even distribution of water helps achieve consistent results for each pipe produced.

3. Durable 304 Stainless Steel Construction

The use of 304 stainless steel in the construction of the forming sizing tank ensures that it is resistant to corrosion and damage from prolonged exposure to water, high temperatures, and chemicals. This material is highly durable and offers long-lasting performance, making it ideal for continuous, heavy-duty operations in demanding industrial environments. The robust construction also reduces the likelihood of costly repairs and downtime.

4. Adjustable Calibration Settings

One of the standout features of the 304 Stainless Steel Pipe Vacuum Forming Sizing Tank is its adjustable calibration settings. This flexibility allows operators to modify the vacuum pressure, water flow, and pipe diameter to accommodate different pipe sizes and materials. Whether manufacturing small pipes for residential plumbing or larger pipes for industrial use, the tank can be fine-tuned to meet specific production requirements, improving efficiency and versatility in the production process.

5. Automatic Temperature Control

The 304 Stainless Steel Pipe Vacuum Forming Sizing Tank includes an automatic temperature control system that regulates the temperature of the cooling water. This ensures that the cooling process remains uniform and consistent, preventing temperature fluctuations that could affect the quality of the finished pipe. By maintaining an optimal water temperature, the system ensures that each pipe undergoes an even and predictable cooling process.

6. User-Friendly Control Panel

The tank features a user-friendly control panel that allows operators to monitor and adjust key parameters such as vacuum pressure, water temperature, and flow rates. The intuitive interface enables quick and easy adjustments to ensure that the tank operates at peak efficiency, helping to reduce the likelihood of operational errors and increasing overall productivity.

7. Energy Efficient Design

Energy efficiency is a critical factor in industrial machinery, and the 304 Stainless Steel Pipe Vacuum Forming Sizing Tank is designed to minimize energy consumption. The high-efficiency vacuum pump and water circulation system help reduce energy costs without compromising performance. The machine’s energy-efficient design makes it a cost-effective solution for manufacturers looking to optimize production while minimizing overhead expenses.

1. Pipe Entry

Once the pipe exits the extruder, it enters the 304 Stainless Steel Pipe Vacuum Forming Sizing Tank while still in a soft, molten state. At this stage, the pipe requires careful calibration to ensure that it retains the desired shape and size as it cools.

2. Vacuum Calibration

As the pipe moves through the tank, the vacuum system is activated. The vacuum pulls the pipe into a mold, applying pressure to the outer surface. This ensures that the pipe maintains its roundness and that the diameter is precisely calibrated to meet production standards. The vacuum calibration system is adjustable, allowing operators to fine-tune the pressure to suit different pipe sizes and materials.

3. Water Cooling

Simultaneously, the pipe is cooled by water flowing through the tank. The water is distributed evenly around the surface of the pipe to lower its temperature rapidly. This rapid cooling solidifies the pipe and prevents it from becoming misshapen. The even distribution of cooling ensures that the pipe remains uniform in thickness and strength throughout its length.

4. Shaping and Solidifying

As the pipe progresses through the tank, it continues to solidify, maintaining its shape and size thanks to the vacuum calibration and water cooling processes. The pipe is carefully cooled to avoid any internal stresses that might lead to defects or weaknesses in the finished product.

5. Pipe Exit

After the cooling process is complete, the pipe exits the tank. It is now solid, uniform in shape, and ready for further processing. The pipe can then be directed to additional equipment for cutting, coiling, or packaging.

Applicable tube's diameter

Excellent corrosion resistance

High strength and durability

Efficient vacuum shaping effect

Easy to clean and maintain

Easy and accurate operation

Improve work efficiency

Environmental protection and energy saving