▏Product Vedio
▏Product Introduction
▏Technical Parameters
1、Applicable tube's diameter: Φ110-315mm
2、Cooling mode: spray cooling
3、Spray pipie material: 304 stainless steel
4、Vacuun pump power: 5.5kw；2 sets
5、Water pump power: 5.5kw; 2 sets
6、Moving motor power: 1.5kw
▏Product Details
▏Product Photos
▏Product Introduction
A 110-315 PE Pipe Vacuum Forming Calibration Tank is a crucial piece of equipment used in the production process of polyethylene (PE) pipes, specifically those with diameters ranging from 110 mm to 315 mm. This tank is an essential component of the extrusion line for PE pipe manufacturing, particularly for the vacuum calibration and cooling of extruded pipes.
After the polyethylene material is melted and extruded through the die, it needs to be cooled and calibrated to ensure that it retains its intended shape, size, and smooth surface. The vacuum forming calibration tank provides the controlled environment required for this process. It uses a combination of water cooling and vacuum pressure to help solidify the pipe while maintaining accurate dimensions.
The tank helps shape the extruded PE pipe by applying vacuum pressure around the outer surface of the pipe as it moves through the tank, ensuring it holds the correct shape and wall thickness. The water in the tank cools the pipe, solidifying the material as it moves through, while the vacuum pressure fine-tunes the pipe’s dimensions.
Key Features of the 110-315 PE Pipe Vacuum Forming Calibration Tank:
 | 1. Vacuum Calibration: The vacuum system draws air from around the pipe as it passes through the tank, ensuring that the pipe is properly shaped to its intended diameter. This vacuum pressure helps eliminate any deformations or irregularities that might occur during the cooling process. 2. Water Cooling: The tank is filled with water, which serves to cool down the extruded pipe quickly, ensuring that the polyethylene solidifies while retaining its shape. The cooling rate is crucial to prevent any warping or dimensional issues in the final product. 3. Adjustable Calibration: The tank is designed with adjustable calibration settings to accommodate different pipe sizes within the 110 mm to 315 mm range. This allows manufacturers to fine-tune the calibration process to suit specific pipe specifications. 4. Consistent Pipe Quality: The combination of vacuum forming and water cooling ensures that the PE pipe maintains its intended diameter and smooth surface throughout the cooling process, resulting in consistent product quality. 5. Compact and Efficient Design: Modern calibration tanks are designed to be compact and energy-efficient, minimizing water consumption and reducing overall operational costs while maintaining effective cooling and calibration. 6. Durability: Built with high-quality materials, the tank is designed to withstand the harsh conditions of the manufacturing process, including constant exposure to water, heat, and pressure. 7. Automatic Control System: Some advanced models of the calibration tank include an automatic control system to monitor and adjust parameters such as water temperature, vacuum pressure, and pipe speed, ensuring precise and consistent calibration. |
Benefits of Using a 110-315 PE Pipe Vacuum Forming Calibration Tank:
| 1. Precision: The vacuum calibration ensures that the extruded PE pipe maintains the exact dimensions required, reducing the likelihood of defects and improving product quality. 2. Uniform Cooling: By using a water bath for cooling, the pipe is uniformly cooled, preventing any warping or distortion. 3. Energy Efficiency: Modern systems are designed for energy efficiency, reducing water and energy consumption during the calibration and cooling process. 4. High Throughput: The system is optimized for high-speed production, allowing manufacturers to produce large volumes of PE pipes with consistent quality. 5. Durability and Reliability: The vacuum calibration tank is built to last, requiring minimal maintenance and offering reliable performance over long production runs. |
Applications:
| • Plumbing: PE pipes produced using a vacuum calibration tank are commonly used in plumbing systems for water supply and drainage. • Irrigation: PE pipes are also used for irrigation systems, where their flexibility and durability make them ideal for distributing water over long distances. • Gas and Industrial Piping: The strength and resistance to corrosion make PE pipes an excellent choice for gas transportation and various industrial applications. • Telecommunication: PE pipes are used for underground cable installation, offering protection to the cables while being resistant to environmental factors. |
The 110-315 PE Pipe Vacuum Forming Calibration Tank plays a vital role in ensuring the high quality, precise dimensions, and consistency of polyethylene pipes during the extrusion process. With its advanced features like vacuum calibration, water cooling, and adjustable settings, it ensures that PE pipes meet industry standards for various applications in plumbing, irrigation, gas, and telecommunications. This equipment is crucial in optimizing production efficiency, reducing defects, and ensuring that the final product meets the required specifications.
| 1 | Equipment overview |
| 110-315PE Pipe Vacuum Forming Calibration Tank is a vacuum cooling device designed for PE pipe, which realizes rapid and uniform cooling and shaping of the pipe through the synergistic effect of the vacuum system and the cooling system, so as to ensure the dimensional accuracy and appearance quality of the pipe. The equipment is widely used in the production line of PE pipes and is one of the important equipment to ensure the quality of pipes. |
| 2 | the main characteristics |
| 2.1. Efficient cooling: The water circulation system is used to spray or water bath the pipe, which can quickly reduce the temperature of the pipe and avoid the deformation of the pipe due to high temperature. 2.2. Vacuum shaping: the gas inside the pipe is extracted through the vacuum system to form a vacuum state, so that the pipe is close to the shaping mold under the action of negative pressure to achieve the effect of accurate shaping. 2.3. Excellent material: The main body of the box is made of stainless steel and other corrosion resistant and high temperature resistant materials, which can ensure the service life and stability of the equipment. At the same time, the molding part is mostly made of brass, steel or aluminum and other materials and chrome plated to reduce friction and wear between the pipe and the molding die. 2.4. Flexible adjustment: The vacuum setting box is usually equipped with a front and back moving device and adjusting mechanism, which can be flexibly adjusted according to the size and shape of the pipe to ensure the consistency of the setting effect. 2.5. Easy to operate: The equipment adopts advanced electrical control system, easy to operate and intuitive. At the same time, it is equipped with fault alarm and self-protection functions to ensure the safe operation of the equipment. |
| 3 | Technical parameters |
| The specific technical parameters of the 110-315PE Pipe Vacuum Forming Calibration Tank may vary according to your requirements. But in general, the following are some common parameter ranges: Type pipe range: suitable for PE pipe with diameter of Φ110-315mm or so. Vacuum pump power: 5.5kw *2; Pump power: 5.5kw *2; Spray pipe material: thickened stainless steel. |
| 4 | Application field |
| 110-315PE Pipe Vacuum Forming Calibration Tank is mainly used in PE pipe production line, especially those who need to produce large diameter PE pipe manufacturers. In addition, the equipment can also be used for other plastic pipe cooling treatment, such as PPR, PVC and other pipe production. |
| 5 | Precautions |
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When using the 110-315PE Pipe Vacuum Forming Calibration Tank, the following points need to be noted: 5.1. Strictly follow the equipment operation rules to ensure the safe operation of the equipment. 5.2. Maintain the device regularly, check the operation of key components such as vacuum pump and water pump, and replace worn and faulty parts in time. 5.3. Adjust the parameters and configuration of the equipment according to the production demand to ensure the shaping effect and cooling quality of the pipe. 5.4. Pay attention to the cleaning and hygiene of the equipment to avoid the pollution and impact of impurities and dirt on the pipe. |
▏Complete production line recommendation
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315PE drainage water pipe making machine
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