TPE PE Pipe Pillow Stuffing Making Machine

▏Product Vedio

▏Plastic TPE/PE Pillow Stuffing Production Line

Plastic TPE (thermoplastic elastomer) /PE (polyethylene) pillow stuffing production line is a set of automatic production equipment designed for the production of pillow stuffing hose. The following is a detailed introduction to the production line:

▏Production Line Components

TPE/PE pillow stuffing hose production line mainly consists of the following components:

1. Raw material pretreatment system: responsible for the drying, proportioning and transportation of raw materials to ensure the purity and uniformity of raw materials.

2. Extruder: melt and extrude TPE/PE raw materials into tubes, which is the core equipment of the production line.

3. Mold and head: Determine the cross-section shape and size of the pipe, which directly affects the final shape of the product.

4. Cooling and shaping system: the molten pipe is cooled and shaped quickly to maintain the stability of its size and shape.

5. Traction device: continuous traction of the cooled pipe to maintain the continuity of production.

6. Cutting device: automatically cutting pipes according to the set length to improve production efficiency.

7. Control system: Integrated PLC and HMI to realize automatic control and monitoring of the production process.

▏Raw Material Pretreatment Process

Pretreatment of raw material is an important step to ensure the quality of pillow core tube. TPE/PE raw materials need to be dried to remove water and avoid bubbles during extrusion. At the same time, the raw materials need to be mixed evenly in proportion to ensure the stable performance of the pipe. The pre-treated raw material is fed to the extruder through the feeding system.

▏Extrusion Melting Molding

Inside the extruder, the TPE/PE raw material is heated and melted and extruded into a tube shape by a die pushed by a screw. The temperature, pressure, screw speed and other parameters of the extruder need to be adjusted according to the characteristics of the raw material and the specifications of the pipe to ensure that the melting state of the pipe and the extrusion speed are stable.

▏Mold Extrusion Finalize

After the molten TPE/PE material is extruded through the mold, it enters the setting device immediately. The setting device makes the tube close to the inner wall of the setting sleeve through vacuum or air pressure to achieve accurate setting. The size and shape of the shaping sleeve should be designed according to the specifications of the pipe to ensure the roundness and wall thickness of the pipe.

▏Cooling And Cutting Processes

The shaped pipe enters the cooling system and is quickly cooled by water bath or air cooling to fix its shape and size. The cooled pipe is continuously pulled by the traction device, and when the set length is reached, the cutting device automatically cuts the pipe. The cut pipe should be trimmed to remove burrs and end face irregularities.

▏Quality Inspection Process

After cutting the pillow stuffing hose, it needs to go through the quality inspection process, including appearance inspection, size measurement, and performance testing. The appearance inspection mainly checks whether the surface of the pipe is smooth, no cracks, no bubbles and other defects; The size measurement mainly checks whether the diameter, wall thickness and length of the pipe meet the specifications; Performance test mainly tests the elasticity, wear resistance, compressive strength and other mechanical properties of the pipe.

▏Intelligent Production Trend

With the development of science and technology, intelligent production has become an important trend of pipe production lines. TPE/PE pillow stuffing hose production line has also gradually realized intelligent production. Through the integration of PLC and HMI control system, the automatic control and monitoring of the production process are realized. At the same time, the use of the Internet of Things, big data and other technologies to achieve real-time collection, analysis and optimization of production data, improve production efficiency and product quality.

▏Environmental Protection And Sustainable Development

TPE/PE pillow stuffing hose production line in the design and manufacturing process, pay attention to environmental protection and sustainable development. TPE/PE raw materials are recyclable and meet environmental requirements. At the same time, in the design and manufacturing process of the production line, energy-saving equipment and technology are used to reduce energy consumption and waste emissions. In addition, by optimizing the production process and formula, the weatherability and corrosion resistance of the pipe can be improved, the service life can be extended, and the resource consumption and environmental pollution can be reduced.

▏Product Features And Applications

Compared with PE pillow stuffing hose, TPE pillow core tube has the advantages of softer, better elasticity and more comfortable experience. At the same time, the friction noise of the TPE pillow core tube is small, and it is almost silent when used. Therefore, TPE/PE pillow core tube is widely used in pillow, mattress and other bedding manufacturing fields.

To sum up, the plastic TPE/PE pillow stuffing hose production line has shown a wide range of application prospects in the bedding manufacturing field with its high efficiency, stability and environmental protection characteristics. With the continuous improvement of intelligent production and environmental protection requirements, the future production line will be more intelligent, green, to provide users with more quality products and services.