Plastic transparent pipe production line is a set of raw material pretreatment, melt extrusion, mold setting, cooling curing, traction cutting, quality testing and packaging storage in one of the automatic production equipment. Its core components include:
Raw material pretreatment system: responsible for the drying, proportioning and transportation of raw materials.
High performance extruder: extrudes molten plastic raw materials into tubes.
Precision mold: To ensure the accuracy of the shape and size of the tube section.
Vacuum shaping and cooling system: the tube is cooled and shaped quickly, maintaining transparency and dimensional stability.
Traction and cutting device: continuously pulls the pipe and cuts it to a set length.
Quality inspection system: all-round quality inspection of pipes.
Automatic packaging line: complete the finishing, packaging and storage of the pipe.
The main raw materials of plastic transparent pipes include polyvinyl chloride (PVC), polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET) and other transparent or translucent plastic materials. These raw materials have good transparency, corrosion resistance, weather resistance and processing properties.
The production process of plastic transparent pipe mainly includes:
1. Raw material pretreatment: drying, proportioning and conveying.
2. Melt extrusion: The raw material is melted in the extruder and extruded into a tube.
3. Mold setting: the molten pipe enters the mold setting area to form the required cross-section shape.
4. Cooling and curing: The tube is cooled and cured quickly by vacuum or air cooling.
5. Traction cutting: the cooled pipe is continuously pulled by the traction device and cut according to the set length.
6. Quality testing: The appearance, size and transparency of the cut pipe are tested.
7. Packing and warehousing: Qualified pipes are sorted, packed and stored.
Plastic transparent pipes have the following notable characteristics:
High transparency: Good transparency, good visual effect.
Corrosion resistance: acid and alkali corrosion resistance, adapt to a variety of environments.
Weather resistance: strong weather resistance, long service life.
Processing performance: easy to process and form, suitable for a variety of production processes.
Plastic transparent pipe production line has the following equipment characteristics:
High degree of automation: Integrated PLC and HMI control system to achieve automatic control of the production process.
High production efficiency: continuous production, improve production efficiency and capacity.
Energy saving and environmental protection: The use of energy-saving equipment and technology to reduce energy consumption and waste emissions.
Good flexibility: production line parameters can be adjusted according to customer needs to produce pipes with different specifications and properties.
Plastic transparent pipes are widely used in the following fields:
Construction field: as water supply and drainage pipes, wire and cable protection pipes, etc.
Agricultural field: used as irrigation pipe, greenhouse skeleton, etc.
Food field: as food packaging materials, transportation pipelines, etc.
Medical field: as medical equipment, infusion pipeline, etc.
To ensure product quality, the plastic transparent pipe production line is equipped with a comprehensive quality inspection system, including:
Appearance inspection: Check whether the surface of the pipe is smooth, no cracks, no bubbles and other defects.
Size detection: measuring whether the diameter, wall thickness, length and other dimensions of the pipe meet the specifications.
Transparency detection: The transparency of the pipe is detected by the light transmittance tester.
Performance test: test the compressive strength, impact strength, weather resistance and other mechanical properties of the pipe.
Because of its high transparency, corrosion resistance, weather resistance and other excellent properties, plastic transparent pipe is widely used in construction, agriculture, food, medical and other fields. Especially in the need to observe the internal situation of the pipeline or the need for good visual effects, plastic transparent pipe has an irreplaceable role.
In summary, the plastic transparent pipe production line with its high efficiency, automation, energy saving and environmental protection characteristics, as well as a wide range of application fields and excellent product performance, has become an indispensable important equipment in modern industrial production.