Small extruder machine for plastic pellets production

• Compact Design: Space-saving structure, ideal for laboratory and pilot-scale production.

• Precision Control: Advanced temperature and speed control for consistent extrusion quality.

• Versatile Material Compatibility: Supports various plastic materials including PP, PE, ABS, PVC, PET, and biodegradable resins.

• User-Friendly Interface: Intuitive control panel for easy operation and monitoring.

• Energy Efficient: Low power consumption while maintaining high performance.

• Customizable Configurations: Tailored screw designs and die heads to meet specific production needs.

• Easy Maintenance: Simple disassembly and cleaning for hassle-free operation.

Laboratory Research: Ideal for polymer testing and formulation development.

Plastic Pellet Production: Suitable for small-batch compounding and color masterbatch production.

Material Experimentation: Useful for developing biodegradable plastics and high-performance materials.

Educational Institutions: Training students in polymer processing and extrusion technologies.

Medical and Specialty Plastic Production: Small-scale production of medical-grade plastic components.

• Screw Diameter: Ranges from 20mm to 50mm depending on throughput needs.

• L/D Ratio (Length to Diameter): Adjustable from 10:1 to 30:1 for different processing requirements.

• Temperature Zones: Multiple independent heating zones for precise thermal control.

• Screw Material: High-grade nitrided steel for durability and wear resistance.

• Control System: PLC or digital control with touch screen interface.

1. Material Feeding: Raw plastic pellets or powders are loaded into the hopper.

1. Melting and Mixing: The single screw mechanism gradually melts and homogenizes the material.

1. Extrusion Through Die: The molten plastic is forced through a die to shape it.

1. Cooling and Solidification: The extrudate is cooled using air or water baths.

1. Cutting and Pelletizing: The final product is cut into uniform pellets or shaped into required forms.

1. Collection and Packaging: Finished products are collected, inspected, and packaged for use.

Case 1: University Research Lab

• Challenge: Needed a reliable extruder for polymer research with precise temperature control.

• Solution: Installed a customized small single screw extruder with multi-zone heating.

• Outcome: Achieved high-quality samples with repeatable results, improving research efficiency.

Case 2: Biodegradable Plastic Startup

• Challenge: Developing eco-friendly plastic formulations in small batches.

• Solution: Provided a small-scale extruder with adjustable screw speed and modular die design.

• Outcome: Successfully developed biodegradable plastics with optimized processing parameters.

1. Industry Expertise: Years of experience in extrusion technology and plastic processing.

1. Customization Available: Tailored solutions to match your specific requirements.

1. Quality Assurance: All machines undergo strict quality control before delivery.

1. Technical Support: Expert guidance on setup, operation, and troubleshooting.

1. Global Reach: Trusted by customers worldwide for reliable performance.