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Customizable Lab small-scale extrusion line

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Our Customizable Small-Scale Extrusion Line is designed specifically for laboratory and small-batch production environments, offering exceptional versatility and high precision.
  • Customizable small-scale extrusion line

  • Qinxiang Machinery

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▏Product Vedio



Product Introduction: Customizable Small-Scale Extrusion Line

实验挤出生产线主图Are you looking for a compact lab extruder system that delivers consistent, high-quality results for polymer research, development, and testing? Our Customizable Small-Scale Extrusion Line is designed specifically for laboratory and small-batch production environments, offering exceptional versatility and high precision. Whether you're engaged in plastic pellet testing, polymer formulation, or small-scale production trials, this solution offers everything you need.


Main Features of the Customizable Small-Scale Extrusion Line

Main Features of the Customizable Small-Scale Extrusion Line

  • Modular and Customizable Design

    • Configure the system according to your material and process needs

    • Flexible screw design options

    • Adjustable barrel temperature zones

  • Compact Footprint

    • Space-saving layout ideal for labs and pilot plants

    • Easy integration into existing R&D setups

  • High Precision and Control

    • Advanced temperature and pressure control systems

    • Real-time data acquisition and control interface

  • User-Friendly Interface

    • Touchscreen HMI with intuitive controls

    • Remote monitoring and diagnostics capabilities

  • Durable and Low-Maintenance

    • Built with industrial-grade components

    • Easy to clean and maintain


▏Product Photo

Customizable small-scale extrusion line


Customizable small-scale extrusion line extruder


Customizable small-scale extrusion line extruder touch screen


Customizable small-scale extrusion line extruder motor


Customizable small-scale extrusion line cooling tank


Customizable small-scale extrusion line cooling tank stainless steel


Customizable small-scale extrusion line rolling haul off machine


Customizable small-scale extrusion line two-roller haul off machine



Applications

Applications of the Customizable Small-Scale Extrusion Line

This lab extrusion line for plastic polymers is suitable for:

  • Plastic and polymer compounding

  • Filler and additive masterbatch testing

  • Bioplastic and biodegradable material testing

  • R&D for new polymer blends

  • Quality control of raw materials

  • Educational and training purposes


Key Advantages

Feature Benefit
Customizable Components Tailored solutions for unique requirements
High-Precision Control Reliable and repeatable testing results
Compact System Design Saves space and reduces operational cost
Quick Changeover Ideal for multiple batch tests in short timeframes
Scalability Results can be scaled up to industrial production
Data Logging Useful for compliance, analysis, and reporting


Configuration Options

Component Options
Screw Type Single screw / Twin screw
Screw Diameter 16mm / 20mm / 25mm
Heating Zones 3 / 5 / 7 zones with individual PID control
Drive System AC motor / Servo motor
Control System PLC + HMI (touchscreen)
Feeding System Volumetric / Gravimetric
Die Head Strand / Sheet / Film / Customized


Production Workflow

Below is the typical production workflow for the lab extruder for plastic pellet testing:

Editor _ Mermaid Chart-2025-04-06-071742

  1. Raw Material Preparation

    • Drying and pre-mixing of polymers, fillers, and additives

  1. Feeding

    • Accurate material feeding using volumetric or gravimetric feeders

  1. Melting & Mixing

    • Efficient melting in the barrel with customizable screw configurations

  1. Extrusion & Shaping

    • Material shaped through dies (strand, film, etc.)

  1. Cooling & Pelletizing

    • Water bath or air cooling followed by cutting into pellets

  1. Data Collection & Analysis

    • Real-time monitoring and post-run analytics



Customer Case Studies

Case 1: European Bioplastics Manufacturer

  • Requirement: R&D for biodegradable plastic formulations

  • Solution: Twin screw extruder with 5 heating zones and gravimetric feeder

  • Outcome: Increased lab productivity by 30%, improved formulation accuracy

Case 2: Southeast Asian Petrochemical Lab

  • Requirement: Quality control for HDPE and PP resins

  • Solution: Single screw system with real-time data logging and touchscreen interface

  • Outcome: Improved testing turnaround time by 40%, ensured material compliance

Case 3: Academic Institution in North America

  • Requirement: Educational tool for polymer processing course

  • Solution: Fully transparent extruder barrel with customizable screw sets

  • Outcome: Enhanced student engagement and practical knowledge


Why Choose Us?

Why Choose Our Customizable Small-Scale Extrusion Line

  • Over 15 Years of Industry Experience

    • Trusted by research labs, universities, and polymer manufacturers worldwide

  • One-Stop Customization

    • From mechanical components to software interfaces, everything tailored to your needs

  • After-Sales Support and Training

    • Global support network with installation, training, and maintenance services

  • Certified Quality and Safety

    • CE and ISO certified products for peace of mind

  • Continuous Innovation

    • Regular updates and new features based on customer feedback

  • Competitive Pricing and Fast Delivery

    • Short lead times and best-in-class value for money


Need a quote or technical consultation for your customizable lab extrusion line? Contact our experts today!

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We have been specializing in the production of machinery for over 20 years, providing you with one-stop plastic machinery production, installation, and debugging services.
We have been specializing in the production of machinery for over 20 years, providing you with one-stop plastic machinery production, installation, and debugging services.

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