Plastic MPP (Modified polypropylene) pipe production line is designed for the production of MPP material pipe and automatic production equipment. Its basic components include:
Raw material pretreatment system: responsible for the drying, proportioning and transportation of raw materials.
Extruder system: The core equipment is responsible for melting and extruding MPP feedstock into tubes.
Die and head: Determine the section shape and size of the pipe.
Vacuum setting and cooling system: to ensure rapid cooling and setting of the pipe and maintain dimensional stability.
Traction device: continuous traction of the cooled pipe to maintain the continuity of production.
Cutting machine: Automatically cutting pipes according to the set length.
Collection and stacking system: Finishing the cut pipe for subsequent processing.
Control system: Integrated PLC and HMI to realize automatic control and monitoring of the production process.
▏Introduction Of Main Raw Materials
The main raw material of MPP pipes is Modified Polypropylene (Modified Polypropylene, referred to as MPP). MPP is made by adding specific additives to polypropylene, such as strengtheners, antioxidants, anti-UV agents, etc., to improve its physical properties and chemical stability. This material has excellent electrical insulation, high temperature resistance, external pressure resistance and other characteristics, suitable for more than 10KV high voltage transmission wire and cable pipe, as well as municipal, telecommunications, electric power, gas, tap water and other pipeline projects.
▏Technical Characteristics Of Production Line
High efficiency and energy saving: Adopt high efficiency screw design and energy saving motor to reduce energy consumption and improve production efficiency.
High degree of automation: Integrated PLC control system, to achieve automatic control and monitoring of the production process, reduce manual intervention.
Accurate shaping: Vacuum shaping system ensures stable tube size, high roundness and smooth inner and outer walls.
Strong flexibility: can produce a variety of specifications and lengths of MPP pipes to meet different customer needs.
▏Specifications Of The Production Pipe
The specifications of MPP pipes are mainly distinguished by their caliber (diameter) and wall thickness. Common MPP pipe lengths on the market are usually 6 meters, 9 meters or 12 meters, and the calibers cover multiple specifications ranging from 90mm to 250mm, including 90mm, 110mm, 160mm, 200mm, 225mm and 250mm. The wall thickness of different caliber pipes is also different to meet the needs of different projects. For example, the common wall thickness of DN90mm caliber is 5mm and 6mm, and the common wall thickness of DN110mm caliber is 7mm, 8mm and 9mm.
▏Application Range Of Production Line
MPP pipe production line is widely used in power, municipal, communications, industry, agriculture and other fields. In the power system, MPP pipes are mainly used for underground protection of power communication cables. In municipal engineering, MPP pipes are used for pipeline laying of drainage systems, gas systems, tap water systems, etc. In the communications industry, MPP pipes provide protection for communication cables; In the industrial field, MPP pipes are used for transporting corrosive fluids, wire and cable protection, etc.
▏Product Performance Advantage
Excellent electrical insulation: MPP pipes have excellent electrical insulation properties, which can effectively prevent cable corrosion, wear and aging.
High temperature resistance, external pressure resistance: MPP pipe can maintain stable performance in high temperature and high pressure environment, suitable for high voltage transmission wire and cable pipe.
Environmental protection and non-toxic: MPP pipe is non-toxic and harmless, in line with the environmental protection requirements of modern urban construction.
Convenient construction: MPP pipes can be constructed with trenchless technology to reduce the damage to the environment and reduce the construction cost.
▏Production Control And System
MPP pipe production line adopts advanced PLC control system and integrates HMI man-machine interface to realize automatic control and monitoring of production process. The system can monitor the running status, energy consumption, output and other key indicators of the production line in real time, and automatically adjust according to the actual demand. In addition, the system also supports remote control and fault diagnosis functions, which is convenient for operators to grasp the production situation at any time and improve production efficiency.
▏Common Faults And Troubleshooting
Screw wear: Check screw wear regularly and replace the screw with serious wear in time.
Mold blockage: Clean the mold regularly to ensure that no impurities remain inside the mold.
Temperature control system failure: Check the sensor and heating element of the temperature control system regularly to ensure their normal operation.
Traction device slip: Adjust the tension of the traction device to ensure that the pipe does not slip during the traction process.
In summary, the plastic MPP pipe production line plays an important role in meeting market demand and promoting the development of the industry with its high efficiency, energy saving and high degree of automation. In the future, with the continuous progress of technology and the continuous change of the market, our plastic MPP pipe production line will be more intelligent and automated, and provide users with more quality products and services.
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We have been specializing in the production of machinery for over 20 years, providing you with one-stop plastic machinery production, installation, and debugging services.
We have been specializing in the production of machinery for over 20 years, providing you with one-stop plastic machinery production, installation, and debugging services.
